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Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation 2015 Subaru Forester

generation: → 2011 - 2016Release year → 2015 ✔ engine size → 2L ✔      add to compare      read later

MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Shift Link Assembly

INSTALLATION

1. Clean the mating surface of the transmission cover and transfer case.

2. Install the plunger and check ball spring to transmission cover.

NOTE:

Use new seal rings.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation

(A)

Plunger

(B)

Checking ball spring

(C)

Transmission cover

(D)

Seal ring

(E)

Seal bolt

3. Using the ST, install the needle bearing to the transfer case.

NOTE:

• Use a new needle bearing.

• If the press-fit depth exceeds the service limit, replace with a new needle bearing.

ST1    18763AA000COMPRESSOR SHAFT
ST2    498277200STOPPER SET

Press-fit depth of needle bearing:

A: 8.5±0.2 mm (0.33±0.01 in) from the end of transfer case

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation

B: 0.2±0.2 mm (0.01±0.01 in) from the end of transfer case

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation

4. Set ST1, ST2 and transfer case to a press.

NOTE:

• Set the ST2 under ST1.

• Set the transfer case so that the hole for shifter arm is positioned vertically.

ST1    498267300CYLINDER HEAD TABLE
ST2    498267200CYLINDER HEAD TABLE

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation

5. Using the ST, install the roller bearing to the transfer case.

NOTE:

• Use a new roller bearing.

• Gradually perform the press-fit operation while measuring the press-fit depth.

• If the press-fit depth exceeds the service limit, replace with a new bearing.

ST    899864100REMOVER

Press-fit depth of roller bearing:

A: 5.1±0.2 mm (0.20±0.01 in) from the finished surface of transfer case

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation

6. Flip over the transfer case, and set an iron plate between transfer case and ST.

NOTE:

• Insert the iron plate which is thicker than the exposed length of the transfer case knock pin between the ST and transfer case.

• Set the parts while taking care that the transfer case knock pin and the roller bearing do not ride over the iron plate.

7. Using the ST, install the roller bearing to the transfer case.

NOTE:

• Use a new roller bearing.

• Gradually perform the press-fit operation while measuring the press-fit depth.

• If the press-fit depth exceeds the service limit, replace with a new bearing.

ST    899864100REMOVER

Press-fit depth of roller bearing:

A: 0±0.2 mm (0±0.01 in) from the end of transfer case

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation

8. Using the ST, install the oil seal to the transfer case.

NOTE:

• Use a new oil seal.

• The illustration shows the oil seal of selector lever COMPL. Perform the same procedures for installing the oil seal of shifter arm No. 2.

• Apply transmission gear oil to the oil seal lips.

ST    18657AA000INSTALLER

Press-fit depth of oil seal:

1±0.2 mm (0.04±0.01 in) from the end of transfer case

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation

9. Insert the shifter arm into the selector arm, and fix with a straight pin.

NOTE:

Use a new straight pin.

ST    398791700SPRING PIN REMOVER 2

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation

(A)

Shifter arm

(B)

Selector arm

(C)

Straight pin

10. Install the shifter arm No. 2, washers and thrust bearing to transfer case.

CAUTION:

Be careful not to damage the oil seal.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation

(A)

Shifter arm No. 2

(B)

Washer

(C)

Thrust bearing

11. Install the shifter arm collar and neutral set spring to transfer case.

NOTE:

Use a new gasket.

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation

12. Install the selector arm No. 2 to neutral set spring.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation

(A)

Selector arm No. 2

(B)

Neutral set spring

13. Insert the selector lever COMPL into the selector arm No. 2, and fix with a straight pin.

CAUTION:

Be careful not to damage the oil seal.

NOTE:

Use a new straight pin.

ST    398791700SPRING PIN REMOVER 2

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation

(A)

Selector lever COMPL

(B)

Selector arm No. 2

(C)

Straight pin

14. Insert a new straight pin.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation

(A)

Selector lever COMPL

(B)

Straight pin

15. Install the center differential and transfer driven gear as a unit.

16. Install the extension case assembly to the transfer case.MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transfer Case and Extension Case Assembly > INSTALLATION

17. Install the transfer case and the extension case assembly.MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transfer Case and Extension Case Assembly > INSTALLATION

18. Apply liquid gasket seamlessly to the mating surface of transmission cover.

Liquid gasket:

THREE BOND 1215B or equivalent

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation

19. Install the transmission cover to transfer case.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation

(A)

Transmission cover

20. Install the back-up light switch and the neutral position switch.MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Switches and Harness > INSTALLATION

21. Install the manual transmission assembly to the vehicle.MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Manual Transmission Assembly > INSTALLATION

    2017-02-20 18:51:07    2017-05-11 10:15:25




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