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Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Installation 2015 Subaru Forester

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MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Reverse Idler Gear

INSTALLATION

NOTE:

Rotate the reverse idler sub gear by two teeth from free status in the direction of the arrow to make it engage with the reverse gear of the main shaft and install the main shaft assembly.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Installation

(A)

Free status

(B)

Set status

(C)

Reverse idler sub gear

(D)

Reverse idler gear

1. Install the reverse idler gear bushing with the cutout portion of the reverse idler gear bushing facing the front of the transmission.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Installation

2. Assembling reverse idler gear assembly

(1) Install the reverse coupling sleeve to the reverse idler gear No. 2.

NOTE:

• Install the reverse coupling sleeve in the correct direction.

• Make sure that the oval-shaped cutout portion inside the reverse coupling sleeve matches the center of the reverse idler gear No. 2 groove.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Installation

(2) Install the shifting insert.

NOTE:

Press in the ball part to install.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Installation

(3) Install the baulk ring and reverse idler gear.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Installation

(A)

Reverse idler gear

(B)

Baulk ring

(4) Install the needle bearing and reverse idler gear collar.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Installationup

(A)

Needle bearing

(B)

Reverse idler gear collar

(5) Install the thrust bearing and washer.

NOTE:

Install the thrust bearing in the correct direction.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Installation

3. Install the assembled reverse idler gear assembly to the transmission case and hold it with hands.

4. Install the reverse idler gear shaft.

NOTE:

• Install with the cutout portion of the reverse idler gear shaft facing the RH side of the transmission case.

• Make sure that the groove of the reverse idler gear shaft comes out of the reverse idler gear bushing.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Installation

(A)

Cutout portion of the reverse idler gear shaft

(B)

Snap ring installation groove

5. Install the reverse idler gear shaft securing bolt.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Installation

6. Install the snap ring.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Installation

7. Select the reverse idler gear bushing.MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Reverse Idler Gear > ADJUSTMENT

8. Remove the reverse idler gear assembly and replace with the selected bushing.MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Reverse Idler Gear > REMOVAL

9. Install the reverse idler gear assembly, oil case guide and reverse idler gear shaft.

NOTE:

• Install with the cutout portion of the reverse idler gear shaft facing the RH side of the transmission case.

• Make sure that the groove of the reverse idler gear shaft comes out of the reverse idler gear bushing.

• Insert the cutout portion of the reverse idler gear bushing into the oil case guide.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Installation

(A)

Oil case guide

10. Install the reverse idler gear shaft securing bolt.

NOTE:

Use a new gasket.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Installation

11. Install the snap ring.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Installation

12. Check the reverse shifter fork.MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Shifter Fork and Rod > INSPECTION

13. Install the front differential assembly.MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Front Differential Assembly > INSTALLATION

14. Install the main shaft assembly.MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Main Shaft Assembly > INSTALLATION

15. Install the drive pinion shaft assembly.MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Drive Pinion Shaft Assembly > INSTALLATION

16. Install the transmission case.MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transmission Case > INSTALLATION

17. Install the transfer case together with the extension case assembly.MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transfer Case and Extension Case Assembly > INSTALLATION

18. Install the back-up light switch and the neutral position switch.MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Switches and Harness > INSTALLATION

19. Install the manual transmission assembly to the vehicle.MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Manual Transmission Assembly > INSTALLATION

    2017-02-20 18:51:06    2017-05-11 10:15:25




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