Generation   Home

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Front Differential Assembly • Assembly 2015 Subaru Forester

generation: → 2011 - 2016Release year → 2015 ✔ engine size → 2L ✔      add to compare      read later

MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Front Differential Assembly

ASSEMBLY

1. DIFFERENTIAL CASE ASSEMBLY

1. Install the differential bevel gear and differential bevel pinion together with washer, and insert the pinion shaft.

NOTE:

Face the chamfered side of washer toward bevel gear.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Front Differential Assembly • Assembly

(A)

Pinion shaft

(B)

Differential bevel pinion

(C)

Differential bevel gear

(D)

Adjusting washer

2. Measure the backlash between the differential bevel gear and differential bevel pinion. Adjust the backlash if not within specified limit.MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Front Differential Assembly > INSPECTION

NOTE:

Be sure the pinion gear teeth contacts adjacent gear teeth during measurement.

Standard backlash

0.13 — 0.18 mm (0.0051 — 0.0071 in)

ST1    498247001MAGNET BASE
ST2    498247100DIAL GAUGE

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Front Differential Assembly • Assembly

3. Align the pinion shaft pin hole with the differential case pin hole, and drive the straight pin into the holes from the hypoid driven gear side using the ST.

NOTE:

Use a new straight pin.

ST    899904100STRAIGHT PIN REMOVER

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Front Differential Assembly • Assembly

4. Install the roller bearing to differential case.

CAUTION:

Do not apply a load in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).

NOTE:

Be careful because the roller bearing outer races are used as a set.

ST1    499277100BUSHING 1-2 INSTALLER
ST2    398497701ADAPTER

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Front Differential Assembly • Assembly

5. Install the hypoid driven gear to the differential case using twelve bolts.

Tightening torque:

T: 62 N·m (6.3 kgf-m, 45.7 ft-lb)

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Front Differential Assembly • Assembly

(A)

Hypoid driven gear

(B)

Differential case

2. SIDE RETAINER

1. Using the ST, install the oil seal by lightly tapping with a plastic hammer.

NOTE:

• Use a new oil seal.

• Apply transmission gear oil to the oil seal lips, and install the oil seal while being careful not to deform the lip.

• Check the identification marks (L, R), and attach the oil seals RH and LH.

ST    18675AA000DIFFERENTIAL SIDE OIL SEAL INSTALLER

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Front Differential Assembly • Assembly

2. Install the O-ring.

NOTE:

• Use new O-rings.

• Apply gear oil to O-ring.

• Do not stretch or damage the O-ring.

• Install the O-ring after hypoid gear backlash adjustment and completion of tooth contact inspection.

2015 Subaru Forester Transmission/Transaxle • Manual Transmission and Differential(6MT) • Front Differential Assembly • Assembly

    2017-02-20 18:51:06    2017-05-11 10:15:25




I advise you to watch 2011 - 2016

© 2018. suforester.com
Order call back