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Steering • Power Assisted System (Power Steering) • Steering Gearbox • Installation 2005 Subaru Forester

generation: → 2002 - 2007Release year → 2005 ✔ engine size → 2.5L ✔      add to compare      read later

POWER ASSISTED SYSTEM (POWER STEERING) > Steering Gearbox

INSTALLATION

1. Insert the gearbox assembly into crossmember, being careful not to damage the gearbox assembly boot.

2. Tighten the gearbox assembly to crossmember bracket via clamp with bolt to specified torque.

Tightening torque:

59 N·m (6.0 kgf-m, 43.4 ft-lb)

2005 Subaru Forester Steering • Power Assisted System (Power Steering) • Steering Gearbox • Installation

(1)

Clamp

3. Connect the pipe D first to gearbox, and pipe C second.

Tightening torque:

15 N·m (1.5 kgf-m, 10.8 ft-lb)

2005 Subaru Forester Steering • Power Assisted System (Power Steering) • Steering Gearbox • Installation

(1)

Pipe C

(2)

Pipe D

4. Install the universal joint. POWER ASSISTED SYSTEM (POWER STEERING) > Universal Joint > INSTALLATION

5. Connect the tie-rod end and knuckle arm, and tighten with castle nut.

Tightening torque:

27 N·m (2.75 kgf-m, 19.9 ft-lb)

CAUTION:

When connecting, do not hit the cap at bottom of tie-rod end with hammer.

6. After tightening the castle nut to specified torque, tighten it further within 60° until cotter pin hole is aligned with the slot in nut, and then bend the cotter pin to lock.

2005 Subaru Forester Steering • Power Assisted System (Power Steering) • Steering Gearbox • Installation

(1)

Cotter pin

(2)

Castle nut

(3)

Tie-rod end

7. Install the front stabilizer to vehicle. FRONT SUSPENSION > Front Stabilizer > INSTALLATION

8. Install the front exhaust pipe assembly. (Non-turbo model) EXHAUST(H4SO) > Front Exhaust Pipe > INSTALLATION

9. Install the sub frame. FRONT SUSPENSION > Sub Frame > INSTALLATION

10. Install the under cover. EXTERIOR/INTERIOR TRIM > Front Under Cover > INSTALLATION

11. Align the center of roll connector. AIRBAG SYSTEM > Roll Connector > ADJUSTMENT

12. Install the steering wheel. POWER ASSISTED SYSTEM (POWER STEERING) > Steering Wheel > INSTALLATION

13. Install the front wheel.

14. Tighten the wheel nuts to specified torque.

Tightening torque:

90 N·m (9.1 kgf-m, 65.8 ft-lb)

15. Connect the battery ground cable to battery.

16. Pour fluid into the oil tank, and bleed air. POWER ASSISTED SYSTEM (POWER STEERING) > Power Steering Fluid

17. Check for fluid leaks.

18. Install the jack-up plate.

19. Lower the vehicle.

20. Check the fluid level in reservoir tank.

21. After adjusting the toe-in and steering angle, tighten the lock nut on tie-rod end.

Tightening torque:

83 N·m (8.5 kgf-m, 61.5 ft-lb)

NOTE:

When adjusting the toe-in, hold boot as shown to prevent it from being rotated or twisted. If twisted, straighten it.

2005 Subaru Forester Steering • Power Assisted System (Power Steering) • Steering Gearbox • Installation

    2017-02-20 18:50:38    2017-06-19 10:25:05




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