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Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly 2015 Subaru Forester

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STARTING/CHARGING SYSTEMS(H4DO) > Generator

DISASSEMBLY

1. Remove the cap from the generator.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

2. Remove the four through bolts.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

3. Use a drier to heat the rear cover (A) portion to 50 — 60°C (122 — 140°F).

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

4. Insert a flat tip screwdriver or similar tool wrapped with protective tape into the gap between stator core and the front cover to disassemble.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

(A)

Flat tip screwdriver

    

5. Hold the rotor on a vise and remove the pulley.

CAUTION:

When holding the rotor with a vise, place aluminum plates or wooden pieces on the vise jaws to prevent rotor from damage.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

6. Remove the rotor from the front cover.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

(A)

Pulley

(B)

Front cover

(C)

Rotor

7. Use the following procedures to remove the ball bearings.

(1) Remove the bolt, and then detach the bearing retainer.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

(2) Firmly attach an appropriate tool (such as a correct size socket wrench) to the bearing inner race.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

(3) Use the press to push the ball bearings out from the front cover.

8. Using the bearing puller, remove the bearings from the rotor.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

9. Remove six bolts which connect the rectifier and stator coil, then remove the stator coil.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

10. Remove four screws which secure the IC regulator to the rear cover, then remove the IC regulator.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

11. Use the following procedures to remove the brush.

(1) Remove the cover A.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

(A)

Cover A

    

(2) Remove the cover B.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

(A)

Cover B

    

(3) Disconnect the connection and remove the brush.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

12. Remove the rectifier as follows.

(1) Remove the cover on terminal B.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

(2) Remove the nut on terminal B.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

(3) Remove the bolts which secure the rectifier, and remove the rectifier.

2015 Subaru Forester Engine • Starting/Charging Systems(H4DO) • Generator • Disassembly

    2017-02-20 18:50:29    2017-05-11 10:18:54




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