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Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transfer Driven Gear • Removal 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transfer Driven Gear REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transmission Gear Oil • Inspection 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Gear Oil INSPECTION 1. Park the vehicle on a level surface. 2. Turn the ignition switch to OFF, and wait until the...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transmission CASE • Installation 2008 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Case INSTALLATION 1. Wipe off grease, oil and dust on the mating surfaces of transmission cases with a cleaning...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Driven Gear • Installation 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven Gear INSTALLATION 1. Install the bearing outer race to extension case and transfer case. (A) Bearing...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Driven Gear • Assembly 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven Gear ASSEMBLY 1. Using the ST, install the roller bearing (extension case side). ST1    398177700 INSTALLER...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Drive Gear • Removal 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive Gear REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND DIFFERENTIAL(5MT)...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Drive Gear • Inspection 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive Gear INSPECTION 1. Bearing Replace the bearings in the following cases. • In case of broken or rusty bearings •...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Drive Gear • Assembly 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive Gear ASSEMBLY 1. Set the ST against the inner race of the bearing, and install the drive shaft. CAUTION: Do not...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Switches and Harness • Removal 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Switches and Harness REMOVAL 1. BACK-UP LIGHT AND NEUTRAL POSITION SWITCH 1. Disconnect the ground cable from battery. 2. Remove...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Shifter Fork and Rod • Installation 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Shifter Fork and Rod INSTALLATION 1. Apply grease to plunger. ST    399411700 ACCENT BALL INSTALLER 2. Install the reverse...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Idler Gear • Removal 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Idler Gear REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND DIFFERENTIAL(5MT)...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Check Sleeve • Inspection 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Check Sleeve INSPECTION • Make sure the cutout of the reverse accent shaft is aligned with the opening in the reverse...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Check Sleeve • Adjustment 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Check Sleeve ADJUSTMENT 1. NEUTRAL POSITION ADJUSTMENT 1. Shift the gear into 3rd gear position. 2. Because of the...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Manual Transmission Assembly • Removal 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Manual Transmission Assembly REMOVAL 1. Set the vehicle an a lift. 2. Disconnect the ground cable from battery. 3. Drain the...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Manual Transmission Assembly • Installation 2006 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Manual Transmission Assembly INSTALLATION 1. Replace the differential side retainer oil seal with a new one. MANUAL TRANSMISSION...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Main Shaft Assembly for Single Range • Adjustment 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Main Shaft Assembly for Single Range ADJUSTMENT Selection of main shaft rear plate: Using the ST, measure the amount (A) of ball...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Front Differential Assembly • Inspection 2008 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly INSPECTION Repair or replace the differential gear in the following cases. • When the hypoid drive...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Front Differential Assembly • Disassembly 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly DISASSEMBLY 1. DIFFERENTIAL CASE ASSEMBLY 1. Loosen the twelve bolts and remove hypoid driven gear....

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Front Differential Assembly • Assembly 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly ASSEMBLY 1. DIFFERENTIAL CASE ASSEMBLY 1. Install the differential bevel gear and bevel pinion...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Front Differential Assembly • Adjustment 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly ADJUSTMENT 1. BEVEL PINION GEAR BACKLASH 1. Disassemble the front differential assembly. MANUAL...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Drive Pinion Shaft Assembly • Removal 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Drive Pinion Shaft Assembly • Disassembly 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly DISASSEMBLY NOTE: Attach a cloth to the end of driven shaft (on the frictional side of the thrust...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Drive Pinion Shaft Assembly • Assembly 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly ASSEMBLY 1. Install the sleeve and assembly by matching alignment marks. NOTE: Use a new gear and...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Drive Pinion Shaft Assembly • Adjustment 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly ADJUSTMENT 1. THRUST BEARING PRELOAD 1. After completing the preceding steps 1) through 3), select...
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