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Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transmission Mounting System • Removal 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transmission Mounting System REMOVAL 1. PITCHING STOPPER 1. Disconnect the ground cable from battery. 2. Remove the clip (A)...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transmission Gear Oil • Replacement 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transmission Gear Oil REPLACEMENT 1. Pull out the oil level gauge. 2. Lift up the vehicle. 3. Remove the transmission under...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transmission Gear Oil • Inspection 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transmission Gear Oil INSPECTION 1. Park the vehicle on a level surface. 2. Turn the ignition switch to OFF, and wait until the...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transmission CASE • Removal 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transmission Case REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) >...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transmission CASE • Installation 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transmission Case INSTALLATION 1. Wipe off grease, oil and dust on the mating surfaces of transmission cases with cleaning...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transfer Driven Gear • Removal 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transfer Driven Gear REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transfer Driven Gear • Installation 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transfer Driven Gear INSTALLATION 1. Install the bearing outer race to transfer case. (A) Bearing outer race 2....

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transfer Driven Gear • Disassembly 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transfer Driven Gear DISASSEMBLY 1. Using the ST, remove the roller bearing (extension case side). ST    498077000 REMOVER...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transfer Driven Gear • Assembly 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transfer Driven Gear ASSEMBLY 1. Using ST, install the roller bearing (transfer case side). NOTE: Be careful when handling...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transfer Drive Gear • Removal 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transfer Drive Gear REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND DIFFERENTIAL(6MT)...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transfer Drive Gear • Installation 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transfer Drive Gear INSTALLATION 1. Install the transfer drive gear. Tightening torque: 26 N·m (2.7 kgf-m, 19.2 ft-lb) 2....

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transfer Drive Gear • Inspection 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transfer Drive Gear INSPECTION 1. Bearing Replace the bearings in the following cases. • In case of broken or rusty bearings •...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transfer Drive Gear • Disassembly 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transfer Drive Gear DISASSEMBLY 1. Remove the snap ring. 2. Remove the ball bearing. ST    899864110 REMOVER 3....

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transfer Drive Gear • Assembly 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transfer Drive Gear ASSEMBLY 1. Install the needle bearing and snap ring to the transfer drive gear. 2. Set the ST to the bearing...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Transfer CASE and Extension CASE Assembly • Installation 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Transfer Case and Extension Case Assembly INSTALLATION 1. Clean the mating surfaces of the transmission case, transfer case and...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Switches and Harness • Removal 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Switches and Harness REMOVAL 1. BACK-UP LIGHT AND NEUTRAL POSITION SWITCH 1. Disconnect the ground cable from battery. 2. Remove...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Switches and Harness • Installation 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Switches and Harness INSTALLATION 1. BACK-UP LIGHT AND NEUTRAL POSITION SWITCH 1. Install the back-up light switch & neutral...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Switches and Harness • Inspection 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Switches and Harness INSPECTION 1. BACK-UP LIGHT SWITCH 1. Turn the ignition switch to OFF. 2. Disconnect the back light switch...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shifter Fork and Rod • Installation 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Shifter Fork and Rod INSTALLATION 1. Install the 1st-2nd fork rod to the 1st-2nd shifter fork through the hole on the rear of the...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shifter Fork and Rod • Inspection 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Shifter Fork and Rod INSPECTION 1. Check the fork and rod for damage. Replace if it is damaged. 2. Gearshift mechanism Repair or...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Shift Link Assembly • Installation 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Shift Link Assembly INSTALLATION 1. Clean the mating surface of the transmission cover and transfer case. 2. Install the plunger...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Installation 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Reverse Idler Gear INSTALLATION NOTE: Rotate the reverse idler sub gear by two teeth from free status in the direction of the...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Inspection 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Reverse Idler Gear INSPECTION 1. Check the clearance between the reverse idler gear bushing and reverse idler gear washer. If out...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Disassembly 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Reverse Idler Gear DISASSEMBLY 1. REVERSE IDLER GEAR ASSY 1. Remove the snap ring and friction plate from reverse gear....

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Assembly 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Reverse Idler Gear ASSEMBLY 1. REVERSE IDLER GEAR ASSY 1. Attach the sub gear and spring. NOTE: Point the stamp (marking A)...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Reverse Idler Gear • Adjustment 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Reverse Idler Gear ADJUSTMENT 1. Select the appropriate reverse idler gear bushing from the table below, and adjust until the...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Preparation for Overhaul • Procedure 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Preparation for Overhaul PROCEDURE 1. Clean oil, grease, dirt and dust from the transmission. 2. Using the TORX® bit T70, remove...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Oil Seal • Replacement 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Oil Seal REPLACEMENT 1. Disconnect the ground cable from battery. 2. Lift up the vehicle. 3. Remove the transmission under...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Manual Transmission Assembly • Removal 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Manual Transmission Assembly REMOVAL 1. Disconnect the ground cable from battery. 2. Remove the clip (A) from the air intake...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Manual Transmission Assembly • Installation 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Manual Transmission Assembly INSTALLATION 1. Replace the differential side retainer oil seal. MANUAL TRANSMISSION AND...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Front Differential Assembly • Installation 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Front Differential Assembly INSTALLATION 1. Install the differential side retainers using ST. ST    18630AA010 WRENCH COMPL...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Front Differential Assembly • Inspection 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Front Differential Assembly INSPECTION Repair or replace the differential gear in the following cases: • When the hypoid drive...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Front Differential Assembly • Disassembly 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Front Differential Assembly DISASSEMBLY 1. DIFFERENTIAL CASE ASSEMBLY 1. Loosen the twelve bolts and remove hypoid driven gear....

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Front Differential Assembly • Assembly 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Front Differential Assembly ASSEMBLY 1. DIFFERENTIAL CASE ASSEMBLY 1. Install the differential bevel gear and differential bevel...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Drive Pinion Shaft Assembly • Removal 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Drive Pinion Shaft Assembly REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Drive Pinion Shaft Assembly • Installation 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Drive Pinion Shaft Assembly INSTALLATION 1. Remove the front differential assembly. 2. Hypoid gear set match mark/No.: The number...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Drive Pinion Shaft Assembly • Inspection 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Drive Pinion Shaft Assembly INSPECTION Disassembled parts should be washed with cleaning solvent first, then inspected carefully....

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Drive Pinion Shaft Assembly • Disassembly 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Drive Pinion Shaft Assembly DISASSEMBLY NOTE: • Attach a cloth to the end of driven shaft (on the frictional side of the thrust...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Drive Pinion Shaft Assembly • Assembly 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Drive Pinion Shaft Assembly ASSEMBLY NOTE: • Match the alignment marks, and install the coupling sleeve to the synchronizer hub...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Drive Pinion Shaft Assembly • Adjustment 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Drive Pinion Shaft Assembly ADJUSTMENT 1. THRUST BEARING PRELOAD 1. Select a suitable adjusting washer No. 1 so that dimension...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Differential Side Retainer Oil Seal • Replacement 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Differential Side Retainer Oil Seal REPLACEMENT 1. Disconnect the ground cable from battery. 2. Lift up the vehicle. 3. Remove...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Center Differential • Disassembly 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Center Differential DISASSEMBLY Remove the ball bearing using ST. NOTE: Center differential is a non-disassembled part which...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Center Differential • Assembly 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Center Differential ASSEMBLY Install the ball bearing to the center differential assembly. CAUTION: Do not apply a load in...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Air Breather Hose • Removal 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Air Breather Hose REMOVAL 1. Remove the air intake boot assembly. INTAKE (INDUCTION)(H4DO) > Air Intake Boot > REMOVAL 2. Remove...

Transmission/Transaxle • Manual Transmission and Differential(6MT) • Air Breather Hose • Installation 2015 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Air Breather Hose INSTALLATION Install in the reverse order of removal. NOTE: • When installing the air breather hose, pay...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Vehicle Speed Sensor • Removal 2006 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Vehicle Speed Sensor REMOVAL 1. Disconnect the ground cable from battery. 2. Lift-up the vehicle. 3. Remove the front, center,...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transmission Mounting System • Removal 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Mounting System REMOVAL 1. PITCHING STOPPER 1. Disconnect the ground cable from battery. 2. Remove the air intake...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transmission Mounting System • Installation 2006 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Mounting System INSTALLATION 1. PITCHING STOPPER 1. Attach the pitching stopper. Tightening torque: T1: 50 N·m...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transmission Gear Oil • Replacement 2006 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Gear Oil REPLACEMENT 1. Pull out oil level gauge. 2. Lift-up the vehicle. 3. Drain transmission gear oil...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transmission Gear Oil • Inspection 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Gear Oil INSPECTION 1. Park the vehicle on a level surface. 2. Turn the ignition switch to OFF, and wait until the...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transmission CASE • Removal 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Case REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) >...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transmission CASE • Installation 2008 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Case INSTALLATION 1. Wipe off grease, oil and dust on the mating surfaces of transmission cases with a cleaning...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Driven Gear • Removal 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven Gear REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Driven Gear • Installation 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven Gear INSTALLATION 1. Install the bearing outer race to extension case and transfer case. (A) Bearing...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Driven Gear • Disassembly 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven Gear DISASSEMBLY 1. Using the ST, remove the roller bearing (extension case side). ST    498077000 REMOVER...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Driven Gear • Assembly 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven Gear ASSEMBLY 1. Using the ST, install the roller bearing (extension case side). ST1    398177700 INSTALLER...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Drive Gear • Removal 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive Gear REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND DIFFERENTIAL(5MT)...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Drive Gear • Installation 2008 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive Gear INSTALLATION 1. Attach the transfer drive gear. Tightening torque: 26 N·m (2.7 kgf-m, 19.2 ft-lb) 2....

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Drive Gear • Inspection 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive Gear INSPECTION 1. Bearing Replace the bearings in the following cases. • In case of broken or rusty bearings •...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Drive Gear • Disassembly 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive Gear DISASSEMBLY 1. Remove the snap ring. 2. Remove the ball bearing.

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Drive Gear • Assembly 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive Gear ASSEMBLY 1. Set the ST against the inner race of the bearing, and install the drive shaft. CAUTION: Do not...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer CASE and Extension CASE Assembly • Assembly 2008 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case Assembly ASSEMBLY 1. EXTENSION CASE 1. Install the new oil seal to the extension case using ST....

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Switches and Harness • Removal 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Switches and Harness REMOVAL 1. BACK-UP LIGHT AND NEUTRAL POSITION SWITCH 1. Disconnect the ground cable from battery. 2. Remove...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Switches and Harness • Installation 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Switches and Harness INSTALLATION 1. BACK-UP LIGHT SWITCH & NEUTRAL POSITION SWITCH 1. Install the back-up light switch & neutral...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Switches and Harness • Inspection 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Switches and Harness INSPECTION 1. BACK-UP LIGHT SWITCH Check the back-up light switch. LIGHTING SYSTEM > Back-up Light System >...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Shifter Fork and Rod • Removal 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Shifter Fork and Rod REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Shifter Fork and Rod • Installation 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Shifter Fork and Rod INSTALLATION 1. Apply grease to plunger. ST    399411700 ACCENT BALL INSTALLER 2. Install the reverse...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Shifter Fork and Rod • Inspection 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Shifter Fork and Rod INSPECTION 1. Check the fork and rod for damage. Replace if it is damaged. 2. Gearshift mechanism Repair or...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Idler Gear • Removal 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Idler Gear REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND DIFFERENTIAL(5MT)...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Idler Gear • Installation 2007 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Idler Gear INSTALLATION 1. Install the reverse shifter lever, reverse idler gear and reverse idler gear shaft, and secure...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Idler Gear • Inspection 2008 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Idler Gear INSPECTION 1. Move the reverse shifter rod toward the reverse side. Check and adjust clearance between the...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Idler Gear • Adjustment 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Idler Gear ADJUSTMENT 1. Select the appropriate reverse shifter lever from the table below, and adjust until the clearance...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Check Sleeve • Removal 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Check Sleeve REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Check Sleeve • Installation 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Check Sleeve INSTALLATION 1. Install the reverse check sleeve assembly. Tightening torque: 6.4 N·m (0.7 kgf-m, 4.7...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Check Sleeve • Inspection 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Check Sleeve INSPECTION • Make sure the cutout of the reverse accent shaft is aligned with the opening in the reverse...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Check Sleeve • Disassembly 2010 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Check Sleeve DISASSEMBLY 1. Cover the reverse check sleeve with a rag, and remove the snap ring using a screwdriver....

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Check Sleeve • Assembly 2008 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Check Sleeve ASSEMBLY 1. Install the return spring (1st ? 2nd), return spring cap, reverse accent shaft, reverse check...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Check Sleeve • Adjustment 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Check Sleeve ADJUSTMENT 1. NEUTRAL POSITION ADJUSTMENT 1. Shift the gear into 3rd gear position. 2. Because of the...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Preparation for Overhaul • Procedure 2007 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Preparation for Overhaul PROCEDURE 1. Clean oil, grease, dirt and dust from the transmission. 2. Remove the drain plug to drain...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Oil Seal • Replacement 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Oil Seal REPLACEMENT 1. Lift up the vehicle. 2. Clean the transmission exterior. 3. Using the TORX® bit T70, remove the drain...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Oil Seal • Replacement 2007 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Oil Seal REPLACEMENT 1. Clean the transmission exterior. 2. Drain gear oil completely. 3. Tighten the drain plug after draining...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Manual Transmission Assembly • Removal 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Manual Transmission Assembly REMOVAL 1. Set the vehicle an a lift. 2. Disconnect the ground cable from battery. 3. Drain the...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Manual Transmission Assembly • Installation 2006 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Manual Transmission Assembly INSTALLATION 1. Replace the differential side retainer oil seal with a new one. MANUAL TRANSMISSION...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Main Shaft Assembly for Single-Range • Assembly 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Main Shaft Assembly for Single-Range ASSEMBLY 1. When the sleeve & hub assemblies have been disassembled, reassemble by aligning...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Main Shaft Assembly for Single Range • Adjustment 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Main Shaft Assembly for Single Range ADJUSTMENT Selection of main shaft rear plate: Using the ST, measure the amount (A) of ball...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • General Description • Preparation Tool 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > General Description PREPARATION TOOL 1. SPECIAL TOOL ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 399411700...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Front Differential Assembly • Removal 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Front Differential Assembly • Installation 2007 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly INSTALLATION 1. Insert the bearing outer race into the transmission case. NOTE: Apply transmission...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Front Differential Assembly • Inspection 2008 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly INSPECTION Repair or replace the differential gear in the following cases. • When the hypoid drive...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Front Differential Assembly • Disassembly 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly DISASSEMBLY 1. DIFFERENTIAL CASE ASSEMBLY 1. Loosen the twelve bolts and remove hypoid driven gear....

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Front Differential Assembly • Assembly 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly ASSEMBLY 1. DIFFERENTIAL CASE ASSEMBLY 1. Install the differential bevel gear and bevel pinion...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Front Differential Assembly • Adjustment 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly ADJUSTMENT 1. BEVEL PINION GEAR BACKLASH 1. Disassemble the front differential assembly. MANUAL...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Drive Pinion Shaft Assembly • Removal 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Drive Pinion Shaft Assembly • Installation 2007 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly INSTALLATION 1. Remove the differential assembly. 2. Alignment marks/numbers on hypoid gear set: The...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Drive Pinion Shaft Assembly • Inspection 2007 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly INSPECTION Disassembled parts should be washed clean first and then inspected carefully. 1. Bearing...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Drive Pinion Shaft Assembly • Disassembly 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly DISASSEMBLY NOTE: Attach a cloth to the end of driven shaft (on the frictional side of the thrust...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Drive Pinion Shaft Assembly • Assembly 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly ASSEMBLY 1. Install the sleeve and assembly by matching alignment marks. NOTE: Use a new gear and...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Drive Pinion Shaft Assembly • Adjustment 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly ADJUSTMENT 1. THRUST BEARING PRELOAD 1. After completing the preceding steps 1) through 3), select...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Center Differential • Disassembly 2007 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Center Differential DISASSEMBLY 1. Remove the ball bearing using ST. NOTE: Do not reuse the ball bearing. ST    498077300...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Center Differential • Assembly 2013 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Center Differential ASSEMBLY Install the ball bearing into the center differential assembly. CAUTION: Do not apply a load in...

Transmission/Transaxle • Control Systems • Select Lever • Removal 2013 Subaru Forester CONTROL SYSTEMS > Select Lever REMOVAL 1. Shift the select lever to “N” range. 2. Disconnect the ground cable from battery. 3. Lift up the vehicle. 4. Remove the rear...

Transmission/Transaxle • Control Systems • Select Lever • Removal 2005 Subaru Forester CONTROL SYSTEMS > Select Lever REMOVAL 1. Set the vehicle on a lift. 2. Disconnect the ground cable from battery. 3. Move the select lever to “N” range. 4. Lift-up the...

Transmission/Transaxle • Control Systems • Select Lever • Installation 2008 Subaru Forester CONTROL SYSTEMS > Select Lever INSTALLATION 1. Mount the select lever onto the vehicle body. 2. Tighten the four bolts at the prescribed torque, then connect the connector....

Transmission/Transaxle • Control Systems • Select Lever • Installation 2015 Subaru Forester CONTROL SYSTEMS > Select Lever INSTALLATION 1. Set the select lever assembly to the vehicle body. 2. Tighten the four mounting bolts to attach the select lever assembly to...

Transmission/Transaxle • Control Systems • Select Lever • Installation 2013 Subaru Forester CONTROL SYSTEMS > Select Lever INSTALLATION 1. Set the select lever to vehicle body. 2. Tighten the four bolts to install the select lever to vehicle body, and then connect...

Transmission/Transaxle • Control Systems • Select Lever • Disassembly 2008 Subaru Forester CONTROL SYSTEMS > Select Lever DISASSEMBLY 1. Remove the packing. 2. Remove the grip. 3. Remove the indicator light, and then remove the indicator cover. NOTE: Be careful...

Transmission/Transaxle • Control Systems • Select Lever • Disassembly 2015 Subaru Forester CONTROL SYSTEMS > Select Lever DISASSEMBLY 1. GRIP ASSY 1. Remove the button assembly_AT. (A) Claw         2. Remove the rod COMPL. 2. AT SELECT LEVER...

Transmission/Transaxle • Control Systems • Select Lever • Disassembly 2013 Subaru Forester CONTROL SYSTEMS > Select Lever DISASSEMBLY 1. Remove the gasket and plate COMPL. 2. Insert a flat tip screwdriver with a thin tip under the connector and disconnect each...

Transmission/Transaxle • Control Systems • Select Cable • Removal 2006 Subaru Forester CONTROL SYSTEMS > Select Cable REMOVAL 1. Set the vehicle on a lift. 2. Disconnect the ground cable from battery. 3. Prior to removal, set the lever to “N” range. 4....

Transmission/Transaxle • Control Systems • Select Cable • Removal 2013 Subaru Forester CONTROL SYSTEMS > Select Cable REMOVAL 1. Shift the select lever to “N” range. 2. Disconnect the ground cable from battery. 3. Lift up the vehicle. 4. Remove the front...

Transmission/Transaxle • Control Systems • Select Cable • Installation 2007 Subaru Forester CONTROL SYSTEMS > Select Cable INSTALLATION 1. Install the select cable to plate assembly. Tightening torque: 18 N·m (1.8 kgf-m, 13.0 ft-lb) 2. Install the select cable to...

Transmission/Transaxle • Control Systems • Select Cable • Installation 2015 Subaru Forester CONTROL SYSTEMS > Select Cable INSTALLATION 1. Position the select cable as shown in the figure, and install it to the plate assembly. CAUTION: • If the cable is installed...

Transmission/Transaxle • Control Systems • Select Cable • Adjustment 2015 Subaru Forester CONTROL SYSTEMS > Select Cable ADJUSTMENT 1. Shift the select lever to “N” range. 2. Lift up the vehicle. 3. Remove the center exhaust pipe. (Non-turbo model) EXHAUST(H4DO)...

Transmission/Transaxle • Control Systems • Select Cable • Adjustment 2008 Subaru Forester CONTROL SYSTEMS > Select Cable ADJUSTMENT 1. Set the vehicle on a lift. 2. Set the select lever to “N” range. 3. Lift up the vehicle. 4. Remove the rear exhaust pipe and...

Transmission/Transaxle • Control Systems • MT Gear Shift Lever • Removal 2015 Subaru Forester CONTROL SYSTEMS > MT Gear Shift Lever REMOVAL 1. Disconnect the ground cable from battery. 2. Lift up the vehicle. 3. Remove the center exhaust pipe. EXHAUST(H4DO) > Center...

Transmission/Transaxle • Control Systems • MT Gear Shift Lever • Removal 2011 Subaru Forester CONTROL SYSTEMS > MT Gear Shift Lever REMOVAL 1. Set the vehicle on a lift. 2. Disconnect the ground cable from battery. 3. Remove the gear shift knob. 4. Remove the...

Transmission/Transaxle • Control Systems • MT Gear Shift Lever • Installation 2015 Subaru Forester CONTROL SYSTEMS > MT Gear Shift Lever INSTALLATION 1. Install the gear shift lever assembly. Tightening torque: 18 N·m (1.8 kgf-m, 13.3 ft-lb) 2. Install the harness...

Transmission/Transaxle • Control Systems • MT Gear Shift Lever • Installation 2013 Subaru Forester CONTROL SYSTEMS > MT Gear Shift Lever INSTALLATION 1. Install the joint to the transmission and secure with a spring pin. (A) Joint (B) Spring pin 2....

Transmission/Transaxle • Control Systems • MT Gear Shift Lever • Inspection 2015 Subaru Forester CONTROL SYSTEMS > MT Gear Shift Lever INSPECTION 1. Check the parts for deformation, damage and wear. Repair or replace if necessary. Compare the removed parts with new parts...

Transmission/Transaxle • Control Systems • MT Gear Shift Lever • Inspection 2013 Subaru Forester CONTROL SYSTEMS > MT Gear Shift Lever INSPECTION 1. Check the parts (bushing, cushion rubber, spacer, boot, stay and rod, etc.) for deformation, damage and wear. If...

Transmission/Transaxle • Control Systems • MT Gear Shift Lever • Inspection 2005 Subaru Forester CONTROL SYSTEMS > MT Gear Shift Lever INSPECTION 1. Check each part (bushing, cushion rubber, spacer, boot, stay and rod, etc.) for deformation, damage and wear. Repair or...

Transmission/Transaxle • Control Systems • MT Gear Shift Lever • Disassembly 2005 Subaru Forester CONTROL SYSTEMS > MT Gear Shift Lever DISASSEMBLY 1. Disassemble the lock wire. (A) Lock wire (B) Stay COMPL 2. Remove the boss from rod COMPL....

Transmission/Transaxle • Control Systems • MT Gear Shift Lever • Disassembly 2013 Subaru Forester CONTROL SYSTEMS > MT Gear Shift Lever DISASSEMBLY 1. Remove the lock wires. (A) Lock wire 2. Remove the rod from lever. (A) Rod (B) Lever...

Transmission/Transaxle • Control Systems • MT Gear Shift Lever • Assembly 2005 Subaru Forester CONTROL SYSTEMS > MT Gear Shift Lever ASSEMBLY 1. Clean all parts before assembly. 2. Install the bushing and spacer to boss. (A) Bushing (B) Spacer 3....

Transmission/Transaxle • Control Systems • MT Gear Shift Lever • Assembly 2007 Subaru Forester CONTROL SYSTEMS > MT Gear Shift Lever ASSEMBLY NOTE: • Clean all the parts before assembly. • Apply grease [KOPR-KOTE (Part No. 003603001) or equivalent] to each part....

Transmission/Transaxle • Control Systems • MT Gear Shift Cable • Removal 2015 Subaru Forester CONTROL SYSTEMS > MT Gear Shift Cable REMOVAL 1. Disconnect the ground cable from battery. 2. Lift up the vehicle. 3. Remove the transmission under cover. 4. Remove the...

Transmission/Transaxle • Control Systems • MT Gear Shift Cable • Installation 2015 Subaru Forester CONTROL SYSTEMS > MT Gear Shift Cable INSTALLATION CAUTION: • Do not bend MT gear shift cable at a sharp angle. • When replacing the new MT gear shift cable, secure it to...

Transmission/Transaxle • Control Systems • MT Gear Select Cable • Removal 2015 Subaru Forester CONTROL SYSTEMS > MT Gear Select Cable REMOVAL CAUTION: Always use new MT gear select cable if the cable is removed from selector lever COMPL of transmission side. 1....

Transmission/Transaxle • Control Systems • MT Gear Select Cable • Installation 2015 Subaru Forester CONTROL SYSTEMS > MT Gear Select Cable INSTALLATION CAUTION: • Always use new MT gear select cable if the cable is removed from selector lever COMPL of transmission side....

Transmission/Transaxle • Control Systems • MT Gear Select Cable • Inspection 2015 Subaru Forester CONTROL SYSTEMS > MT Gear Select Cable INSPECTION 1. Check that exposed length (a) of MT gear select cable is within specification. Exposed length (a) of MT gear select...

Transmission/Transaxle • Control Systems • MT Gear Select Cable • Adjustment 2015 Subaru Forester CONTROL SYSTEMS > MT Gear Select Cable ADJUSTMENT NOTE: Two person are required to perform the MT gear select cable adjustment. (Only the step 7) requires two workers.) 1....

Transmission/Transaxle • Control Systems • General Description • Preparation Tool 2013 Subaru Forester CONTROL SYSTEMS > General Description PREPARATION TOOL 1. SPECIAL TOOL ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 1B022XU0 SUBARU SELECT MONITOR...

Transmission/Transaxle • Control Systems • AT Shift Lock Solenoid and “p” Range Switch • Removal 2009 Subaru Forester CONTROL SYSTEMS > AT Shift Lock Solenoid and “P” Range Switch REMOVAL 1. Remove the grip. 2. Remove the hand brake boot cover. 3. Remove the console front panel. (A)...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • X Mode Switch • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > X MODE Switch REMOVAL 1. Disconnect the ground cable from battery. 2. Remove the cover - shift lever. EXTERIOR/INTERIOR TRIM >...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • X Mode Switch • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > X MODE Switch INSPECTION 1. CHECK SWITCH UNIT Measure the resistance between harness connector terminals of the X MODE switch....

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transmission Mounting System • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transmission Mounting System REMOVAL 1. PITCHING STOPPER 1. Disconnect the ground cable from battery. 2. Remove the intercooler....

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transmission Harness • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transmission Harness REMOVAL 1. Remove the transmission from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Automatic...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transmission Harness • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transmission Harness INSTALLATION Install in the reverse order of removal. NOTE: • Use new O-rings. • Do not impact or bend...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transmission Control Module (TCM) • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transmission Control Module (TCM) REMOVAL 1. Disconnect the ground cable from battery. 2. Remove the bulkhead harness connector...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transmission Control Device • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transmission Control Device REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transmission Control Device • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transmission Control Device INSTALLATION 1. Install the detent spring to the transmission case. Tightening torque: 7 N·m (0.7...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transmission CASE • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transmission Case REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR690) >...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transmission CASE • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transmission Case INSTALLATION 1. Clean the mating surface of transmission case and converter case. 2. Install the control device...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transmission CASE • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transmission Case DISASSEMBLY 1. Remove the CVTF inlet pipe and CVTF outlet pipe. (A) CVTF outlet pipe (B) CVTF...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transfer Reduction Driven Gear • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transfer Reduction Driven Gear REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transfer Reduction Driven Gear • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transfer Reduction Driven Gear INSTALLATION 1. Install the reduction driven gear assembly. 2. Select shims. CONTINUOUSLY...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transfer Reduction Driven Gear • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transfer Reduction Driven Gear DISASSEMBLY 1. Using the ST, remove the ball bearing (large) from transfer reduction driven gear....

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transfer Reduction Driven Gear • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transfer Reduction Driven Gear ADJUSTMENT 1. Measure depth “A” from the ST upper face to the ball bearing catch surface. ST...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transfer Clutch • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transfer Clutch REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR690) >...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transfer Clutch Pressure Test • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transfer Clutch Pressure Test INSPECTION 1. Lift up the vehicle. 2. Remove the test plug. 3. Set the ST1, ST2 and ST3 to...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transfer Clutch • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transfer Clutch INSTALLATION 1. Apply CVTF to the seal ring and attach it to the seal ring groove of transfer clutch assembly....

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transfer Clutch • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transfer Clutch INSPECTION • Inspect the drive plate facing for wear and damage. • Driven plate for discoloration (burned...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transfer Clutch • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transfer Clutch DISASSEMBLY 1. Remove the snap ring, and then remove the retaining plate, drive plate and driven plate. (A)...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Transfer Clutch • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Transfer Clutch ASSEMBLY 1. Using the ST, install the parking gear to transfer reduction drive gear. ST    398177700 INSTALLER...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Torque Converter Assembly • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Torque Converter Assembly REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR690)...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Torque Converter Assembly • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Torque Converter Assembly INSTALLATION 1. Install the O-ring to front reduction drive gear. NOTE: • Use new O-rings. • Apply...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Secondary Pressure Sensor • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Secondary Pressure Sensor REMOVAL CAUTION: • Be sure to prevent water or oil from contacting the connector terminal of secondary...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Secondary Pressure (Line Pressure) Test • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Secondary Pressure (Line Pressure) Test INSPECTION CAUTION: Make sure no other person is around the vehicle during secondary...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Reduction Driven Gear • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Reduction Driven Gear REMOVAL 1. Remove the transmission from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Automatic...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Reduction Driven Gear • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Reduction Driven Gear INSTALLATION 1. Install the straight pin to reduction driven gear assembly. 2. Fit the straight pin...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Reduction Driven Gear • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Reduction Driven Gear DISASSEMBLY 1. Remove the bearing retainer using ST1, ST2 and ST3. ST1    899864100 REMOVER ST2...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Reduction Driven Gear • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Reduction Driven Gear ASSEMBLY 1. Using the ST, install the ball bearing to bearing retainer. ST    398177700 INSTALLER...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Reduction Driven Gear • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Reduction Driven Gear ADJUSTMENT 1. Measure clearance “A” between snap ring and transmission case. Specification: 0.05 — 0.25 mm...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Rear Drive Shaft • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Rear Drive Shaft REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR690) >...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Rear Drive Shaft • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Rear Drive Shaft INSTALLATION 1. Select the thrust needle bearing. CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Rear Drive Shaft >...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Rear Drive Shaft • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Rear Drive Shaft DISASSEMBLY 1. Remove the ball bearing using ST. ST    498077600 REMOVER

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Rear Drive Shaft • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Rear Drive Shaft ASSEMBLY 1. Using the ST, install the ball bearing. NOTE: • Use a new ball bearing. • Apply CVTF to...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Rear Drive Shaft • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Rear Drive Shaft ADJUSTMENT NOTE: When replacing the rear drive shaft or bearing, select the thrust needle bearing. 1. Using the...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Preparation for Overhaul • Procedure 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Preparation for Overhaul PROCEDURE 1. Clean the transmission exterior. 2. Remove the torque converter assembly. CONTINUOUSLY...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Parking Pawl • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Parking Pawl REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Automatic...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Parking Pawl • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Parking Pawl INSTALLATION 1. Set the range select lever to the “N” range. 2. Install the parking pawl shaft, return spring and...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Oil Pump Chain • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Oil Pump Chain REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Automatic...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Oil Pump Chain • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Oil Pump Chain INSTALLATION 1. Clean the mating surface of oil pump chain cover and converter case cover. 2. Using the ST,...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Oil Pump Chain • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Oil Pump Chain DISASSEMBLY 1. DRIVE SPROCKET 1. Remove the ball bearing using ST. ST1    498077600 REMOVER ST2...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Oil Pump Chain • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Oil Pump Chain ASSEMBLY 1. DRIVE SPROCKET 1. Using the ST, install the ball bearing. NOTE: Use a new ball bearing. ST...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Intermediate CASE • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Intermediate Case REMOVAL 1. Remove the transmission assembly from vehicle body. CONTINUOUSLY VARIABLE TRANSMISSION(TR690) >...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Intermediate CASE • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Intermediate Case INSTALLATION 1. Clean the mating surface of intermediate case and transmission case. 2. Face the O-ring side of...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Intermediate CASE • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Intermediate Case DISASSEMBLY 1. Remove the parking support. 2. Remove the CVTF filler plug. 3. Remove all plugs from...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Intermediate CASE • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Intermediate Case ASSEMBLY 1. Install the reverse brake. CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Reverse Brake Assembly >...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Inhibitor Switch • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Inhibitor Switch REMOVAL 1. Shift the select lever to “N” range. 2. Disconnect the ground cable from battery. 3. Lift up the...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Inhibitor Switch • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Inhibitor Switch INSTALLATION 1. Install the inhibitor switch to the transmission case temporarily. 2. Connect the inhibitor...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Inhibitor Switch • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Inhibitor Switch INSPECTION When the driving condition or starter motor operation is improper, first check the shift linkage for...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Inhibitor Switch • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Inhibitor Switch ADJUSTMENT 1. Shift the select lever to “N” range. 2. Loosen the two bolts holding the inhibitor switch. 3....

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Front Reduction Driven Gear • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Front Reduction Driven Gear DISASSEMBLY 1. Remove the front reduction driven shaft from the front reduction driven gear. 2....

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Front Reduction Driven Gear • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Front Reduction Driven Gear ASSEMBLY 1. Place the dish plate, driven plate, drive plate and retaining plate neatly in this order...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Front Reduction Driven Gear • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Front Reduction Driven Gear ADJUSTMENT 1. If the ball bearing is attached, remove the bearing and shims. CONTINUOUSLY VARIABLE...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Front Reduction Drive Gear • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Front Reduction Drive Gear INSTALLATION 1. Clean the mating surface of converter case cover and converter case. 2. Select the...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Front Reduction Drive Gear • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Front Reduction Drive Gear DISASSEMBLY 1. Remove the seal ring and O-ring. 2. Using the ST, remove the ball bearing from front...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Front Reduction Drive Gear • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Front Reduction Drive Gear ASSEMBLY 1. Using the ST, install the ball bearing to front reduction drive gear. NOTE: Use a new...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Front Reduction Drive Gear • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Front Reduction Drive Gear ADJUSTMENT 1. Measure height “A” from the ST upper face to the bearing end face using the ST. ST...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Front Differential Assembly • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Front Differential Assembly REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Front Differential Assembly • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Front Differential Assembly INSTALLATION 1. Install the front differential assembly to the converter case. NOTE: Be careful not...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Front Differential Assembly • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Front Differential Assembly INSPECTION • Check each component for scratches, damage or other faults. • Inspect the backlash of...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Front Differential Assembly • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Front Differential Assembly DISASSEMBLY 1. DIFFERENTIAL CASE ASSEMBLY 1. Remove the taper roller bearing using the ST. ST...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Front Differential Assembly • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Front Differential Assembly ASSEMBLY 1. DIFFERENTIAL CASE ASSEMBLY 1. Install the washer and differential bevel gear into...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Front Differential Assembly • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Front Differential Assembly ADJUSTMENT 1. Using the ST, screw-in the retainer until resistance is felt. NOTE: RH side should be...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Forward Clutch Assembly • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Forward Clutch Assembly REMOVAL 1. Remove the transmission from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Automatic...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Forward Clutch Assembly • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Forward Clutch Assembly INSTALLATION 1. Select a washer. CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Forward Clutch Assembly >...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Forward Clutch Assembly • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Forward Clutch Assembly DISASSEMBLY 1. Remove the planetary carrier assembly. 2. Remove the thrust needle bearing. 3....

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Forward Clutch Assembly • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Forward Clutch Assembly ASSEMBLY 1. Install the forward clutch piston to forward clutch drum. NOTE: • Apply CVTF to the seal of...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Forward Clutch Assembly • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Forward Clutch Assembly ADJUSTMENT 1. Measure depth “A” from the ST upper face to the washer catch surface. ST    398643600...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Extension CASE • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Extension Case REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Automatic...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Extension CASE Oil Seal • Replacement 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Extension Case Oil Seal REPLACEMENT CAUTION: Immediately after the vehicle has been running or after idling for a long time, the...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Extension CASE • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Extension Case INSTALLATION 1. Clean the mating surface of the extension case and intermediate case. 2. Select the thrust needle...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Drive Pinion Shaft Assembly • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Drive Pinion Shaft Assembly REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Drive Pinion Shaft Assembly • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Drive Pinion Shaft Assembly INSTALLATION 1. Clean the mating surface of drive pinion retainer and converter case. 2. Adjust the...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Drive Pinion Shaft Assembly • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Drive Pinion Shaft Assembly INSPECTION • Make sure that all component parts are free of scratches, holes and other faults. •...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Drive Pinion Shaft Assembly • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Drive Pinion Shaft Assembly DISASSEMBLY 1. Remove the drive pinion assembly. 2. Flatten the tab of the lock nut. 3. Using ST1...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Drive Pinion Shaft Assembly • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Drive Pinion Shaft Assembly ASSEMBLY 1. Install the O-ring to plug and install the plug to drive pinion retainer. NOTE: • Use...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Drive Pinion Shaft Assembly • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Drive Pinion Shaft Assembly ADJUSTMENT 1. Remove the liquid gasket from the mating surface completely. 2. Using the ST, install...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Differential Gear Oil • Replacement 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Differential Gear Oil REPLACEMENT CAUTION: • Immediately after the vehicle has been running or after idling for a long time, the...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Differential Gear Oil • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Differential Gear Oil ADJUSTMENT NOTE: Immediately after removing the overflow drain plug, remaining gear oil (approx. 8 cc) may...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Cvtf • Replacement 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > CVTF REPLACEMENT CAUTION: • Directly after the vehicle has been running or the engine has been idling for a long time, the CVTF...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Cvtf Cooler (With Warmer Function) • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > CVTF Cooler (With Warmer Function) DISASSEMBLY 1. Remove the hoses from the CVTF cooler (with warmer feature). (A) CVTF...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Cvtf • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > CVTF ADJUSTMENT CAUTION: • CVTF level changes along with CVTF temperature. When inspecting CVTF level, observe the specified...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Converter CASE • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Converter Case DISASSEMBLY 1. Remove the CVTF cooler pipe COMPL. 2. Remove the pitching stopper bracket and transmission radio...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Converter CASE Cover • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Converter Case Cover REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR690) >...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Converter CASE Cover • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Converter Case Cover INSTALLATION 1. Clean the mating surface of converter case cover and converter case. 2. Adjust the shims of...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Converter CASE Cover • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Converter Case Cover DISASSEMBLY 1. Using ST, remove the center support COMPL. ST    18270KA010 SOCKET (E16) 2. Remove...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Converter CASE Cover • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Converter Case Cover ASSEMBLY 1. Install the plugs. NOTE: • Use new O-rings. • Apply CVTF to the O-ring. Tightening torque:...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Converter CASE • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Converter Case ASSEMBLY 1. Install the oil drain plug and overflow drain plug. NOTE: Overflow plug of differential gear oil is...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Control Valve Body • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Control Valve Body REMOVAL CAUTION: • Directly after the vehicle has been running or the engine has been idling for a long time,...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Control Valve Body • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Control Valve Body INSPECTION • Check each part for damage or dust. • Check oil strainer for clogging. • Measure the...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Automatic Transmission Assembly • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Automatic Transmission Assembly INSTALLATION 1. Attach the ST to converter case. ST    498277200 STOPPER SET 2. When...

Transmission/Transaxle • Continuously Variable Transmission(Tr690) • Air Breather Hose • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR690) > Air Breather Hose REMOVAL 1. Remove the intercooler. INTAKE (INDUCTION)(H4DOTC) > Intercooler > REMOVAL 2. Remove the two air...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • X Mode Switch • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > X MODE Switch REMOVAL 1. Disconnect the ground cable from battery. 2. Remove the cover - shift lever. EXTERIOR/INTERIOR TRIM >...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • X Mode Switch • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > X MODE Switch INSPECTION 1. CHECK SWITCH UNIT Measure the resistance between harness connector terminals of the X MODE switch....

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transmission Harness • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Harness REMOVAL 1. INHIBITOR HARNESS 1. Remove the transmission from the vehicle. CONTINUOUSLY VARIABLE...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transmission Harness • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Harness INSTALLATION 1. INHIBITOR HARNESS Install in the reverse order of removal. NOTE: Install the transmission...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transmission Control Module (TCM) • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Control Module (TCM) REMOVAL 1. Disconnect the ground cable from battery. 2. Remove the bulkhead harness connector...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transmission Control Device • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Control Device REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transmission Control Device • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Control Device INSTALLATION 1. Install the parking support. Tightening torque: 25 N·m (2.5 kgf-m, 18.4 ft-lb)...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transmission CASE • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Case REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR580) >...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transmission CASE • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Case INSTALLATION 1. Clean the mating surface of transmission case and converter case. 2. Select the reduction gear...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transmission CASE • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Case DISASSEMBLY 1. Remove the oil stopper plate. 2. Remove all plugs from the transmission case. 3. Remove...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transmission CASE • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Case ASSEMBLY 1. Face the O-ring side of the CVTF filter to the transmission case side, and install the CVTF filter....

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transfer Driven Gear • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Driven Gear REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR580) >...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transfer Driven Gear • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Driven Gear INSTALLATION 1. Install the transfer driven gear assembly. 2. Install the transfer clutch assembly....

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transfer Driven Gear • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Driven Gear DISASSEMBLY 1. Remove the ball bearing using ST. ST1    498077400 BEARING REMOVER ST2    899864100...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transfer Driven Gear • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Driven Gear ASSEMBLY 1. Using the ST, install the ball bearing. ST    899580100 INSTALLER

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transfer Clutch • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR580) >...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transfer Clutch Pressure Test • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch Pressure Test INSPECTION 1. Lift up the vehicle. 2. Remove the under cover front - transmission. 3. Remove the...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transfer Clutch • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch INSTALLATION 1. Install the thrust bearing. NOTE: Make sure to install in the right direction. 2. Install...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transfer Clutch • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch INSPECTION • Inspect the drive plate facing for wear and damage. • Driven plate for discoloration (burned...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transfer Clutch • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch DISASSEMBLY 1. Remove the snap ring, and then remove the retaining plate, drive plate and driven plate. (A)...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transfer Clutch • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch ASSEMBLY 1. Install the transfer clutch piston. NOTE: Apply CVTF to the transfer clutch piston lip. 2. Install...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Transfer Clutch • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch ADJUSTMENT 1. Install the transfer clutch assembly to the extension case with the transfer driven gear shims and...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Torque Converter Assembly • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Torque Converter Assembly REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR580)...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Torque Converter Assembly • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Torque Converter Assembly INSTALLATION 1. Install the O-ring to the input shaft. NOTE: • Use new O-rings. • Apply CVTF to the...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Secondary Pressure Sensor • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Secondary Pressure Sensor REMOVAL CAUTION: • Be sure to prevent water or oil from contacting the connector terminal of secondary...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Secondary Pressure (Line Pressure) Test • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Secondary Pressure (Line Pressure) Test INSPECTION CAUTION: • Directly after the vehicle has been running or the engine has been...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Reduction Driven Gear • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Reduction Driven Gear REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR580) >...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Reduction Driven Gear • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Reduction Driven Gear INSTALLATION 1. Install the reduction driven gear assembly. 2. Select the transfer drive gear...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Reduction Driven Gear • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Reduction Driven Gear DISASSEMBLY 1. Flatten the tab of the lock nut. 2. Using the ST, counter the rotation of the reduction...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Reduction Driven Gear • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Reduction Driven Gear ASSEMBLY 1. Using the ST, attach the collar. NOTE: • Attach the collar in the correct direction. • Use...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Reduction Driven Gear • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Reduction Driven Gear ADJUSTMENT 1. Measure the height “A” from the ST upper face to the ball bearing catch surface. ST...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Reduction Drive Gear • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Reduction Drive Gear REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR580) >...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Reduction Drive Gear • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Reduction Drive Gear INSTALLATION 1. Install the reduction drive gear to secondary pulley. 2. Select the reduction drive gear...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Preparation for Overhaul • Procedure 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Preparation for Overhaul PROCEDURE 1. Clean the transmission exterior. 2. Remove the torque converter assembly. CONTINUOUSLY...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Parking Pawl • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Parking Pawl REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Automatic...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Parking Pawl • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Parking Pawl INSTALLATION 1. Set the range select lever to the “N” range. 2. Install the parking pawl shaft, return spring and...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Oil Pump • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Oil Pump REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Automatic...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Oil Pump • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Oil Pump INSTALLATION 1. Install the O-ring. NOTE: • Use new O-rings. • Apply CVTF to the O-ring. 2. Install the plate...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Oil Pump Chain • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Oil Pump Chain REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Automatic...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Oil Pump Chain • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Oil Pump Chain INSTALLATION 1. Clean the mating surface of oil pump chain cover and converter case. 2. Using the ST, install the...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Oil Pump Chain • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Oil Pump Chain DISASSEMBLY 1. DRIVE SPROCKET 1. Remove the snap ring. 2. Remove the ball bearing using ST. ST1...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Oil Pump Chain • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Oil Pump Chain ASSEMBLY 1. DRIVE SPROCKET 1. Using the ST, install the ball bearing. NOTE: Use a new ball bearing. ST...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Oil Pan and Strainer • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Oil Pan and Strainer REMOVAL CAUTION: • Directly after the vehicle has been running or the engine has been idling for a long...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Oil Pan and Strainer • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Oil Pan and Strainer INSTALLATION 1. Clean the mating surface of oil pan and transmission case. 2. Install the O-ring to the oil...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Inhibitor Switch • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Inhibitor Switch REMOVAL 1. Shift the select lever to “N” range. 2. Disconnect the ground cable from battery. 3. Lift up the...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Inhibitor Switch • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Inhibitor Switch INSTALLATION 1. Install the inhibitor switch to the transmission case temporarily. 2. Connect the inhibitor...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Inhibitor Switch • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Inhibitor Switch INSPECTION When the driving condition or starter motor operation is improper, first check the shift linkage for...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Inhibitor Switch • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Inhibitor Switch ADJUSTMENT 1. Shift the select lever to “N” range. 2. Loosen the two bolts holding the inhibitor switch. 3....

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Front Differential Assembly • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential Assembly REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Front Differential Assembly • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential Assembly INSTALLATION 1. Install the front differential assembly to the converter case. NOTE: Be careful not...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Front Differential Assembly • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential Assembly INSPECTION • Check each component for scratches, damage or other faults. • Using the ST, check the...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Front Differential Assembly • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential Assembly DISASSEMBLY 1. DIFFERENTIAL CASE ASSEMBLY 1. Remove the taper roller bearing using the ST. ST1...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Front Differential Assembly • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential Assembly ASSEMBLY 1. DIFFERENTIAL CASE ASSEMBLY 1. Install the washer and differential bevel gear into the...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Front Differential Assembly • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential Assembly ADJUSTMENT 1. Using the ST, screw-in the retainer until resistance is felt. NOTE: RH side should be...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Forward Clutch Assembly • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch Assembly REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR580) >...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Forward Clutch Assembly • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch Assembly INSTALLATION 1. Install the thrust bearing to the converter case. NOTE: Face the temper color surface to...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Forward Clutch Assembly • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch Assembly DISASSEMBLY 1. FORWARD CLUTCH ASSEMBLY 1. Remove the snap ring. 2. Remove the retaining plate, drive...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Forward Clutch Assembly • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch Assembly ASSEMBLY 1. FORWARD CLUTCH ASSEMBLY 1. Install the forward clutch piston to forward clutch drum. NOTE:...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Forward Clutch Assembly • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch Assembly ADJUSTMENT 1. Install the thrust bearing to the internal gear. NOTE: Face the temper color surface to...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Extension CASE • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension Case REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Automatic...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Extension CASE Oil Seal • Replacement 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension Case Oil Seal REPLACEMENT CAUTION: Immediately after the vehicle has been running or after idling for a long time, the...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Extension CASE • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension Case INSTALLATION 1. Clean the mating surface of extension case and transmission case. 2. Select the transfer drive...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Extension CASE • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension Case ASSEMBLY 1. Press-fit the dust cover into extension case. 2. Install the extension case oil seal to extension...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Drive Plate • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Plate INSTALLATION 1. Temporarily install the drive plate and reinforcement drive plate. NOTE: Align the knock pin hole of...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Drive Pinion Shaft Assembly • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft Assembly REMOVAL 1. Remove the transmission assembly from the vehicle. CONTINUOUSLY VARIABLE...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Drive Pinion Shaft Assembly • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft Assembly INSTALLATION 1. Clean the mating surface of drive pinion retainer and converter case. 2. Adjust the...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Drive Pinion Shaft Assembly • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft Assembly INSPECTION • Make sure that all component parts are free of scratches, holes and other faults. •...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Drive Pinion Shaft Assembly • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft Assembly DISASSEMBLY 1. Flatten the tab of the lock nut. 2. Using ST1, ST2 and ST3, fix at the spline portion...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Drive Pinion Shaft Assembly • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft Assembly ASSEMBLY 1. Install the plug to drive pinion retainer. NOTE: • Use new O-rings. • Apply CVTF to...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Drive Pinion Shaft Assembly • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft Assembly ADJUSTMENT 1. Remove the liquid gasket from the mating surface completely. 2. Using the ST, install...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Differential Gear Oil • Replacement 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Differential Gear Oil REPLACEMENT CAUTION: • Immediately after the vehicle has been running or after idling for a long time, the...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Differential Gear Oil • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Differential Gear Oil ADJUSTMENT NOTE: Immediately after removing the overflow drain plug, remaining gear oil (approx. 8 cc) may...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Cvtf • Replacement 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > CVTF REPLACEMENT CAUTION: • Directly after the vehicle has been running or the engine has been idling for a long time, the CVTF...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Cvtf Cooler (With Warmer Function) • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > CVTF Cooler (With Warmer Function) DISASSEMBLY 1. Remove the hoses from the CVTF cooler (with warmer feature). (A) CVTF...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Cvtf • Adjustment 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > CVTF ADJUSTMENT CAUTION: • CVTF level changes along with CVTF temperature. When inspecting CVTF level, observe the specified...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Converter CASE • Disassembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Converter Case DISASSEMBLY 1. Remove the pitching stopper bracket and transmission radio ground cord, if mounted. 2. Remove the...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Converter CASE • Assembly 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Converter Case ASSEMBLY 1. Install the oil drain plug. Tightening torque: 70 N·m (7.1 kgf-m, 51.6 ft-lb) 2. Install the...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Control Valve Body • Removal 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Control Valve Body REMOVAL CAUTION: • Directly after the vehicle has been running or the engine has been idling for a long time,...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Control Valve Body • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Control Valve Body INSTALLATION 1. Clean the mating surface of valve cover and transmission side. CAUTION: When cleaning the...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Control Valve Body • Inspection 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Control Valve Body INSPECTION • Check each part for damage or dust. • Measure the resistance of each solenoid, sensor and...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Automatic Transmission Assembly • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Automatic Transmission Assembly INSTALLATION 1. Attach the ST to converter case. ST    498277200 STOPPER SET 2. When...

Transmission/Transaxle • Continuously Variable Transmission(Tr580) • Air Breather Hose • Installation 2015 Subaru Forester CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Air Breather Hose INSTALLATION 1. FRONT DIFFERENTIAL SIDE Install in the reverse order of removal. NOTE: Securely insert the...

Transmission/Transaxle • Clutch System • Release Bearing and Lever • Removal 2015 Subaru Forester CLUTCH SYSTEM > Release Bearing and Lever REMOVAL 1. Remove the transmission assembly from the vehicle. MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Manual Transmission...

Transmission/Transaxle • Clutch System • Release Bearing and Lever • Removal 2005 Subaru Forester CLUTCH SYSTEM > Release Bearing and Lever REMOVAL 1. NON-TURBO MODEL 1. Remove the transmission assembly from vehicle body. MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) >...

Transmission/Transaxle • Clutch System • Release Bearing and Lever • Installation 2005 Subaru Forester CLUTCH SYSTEM > Release Bearing and Lever INSTALLATION 1. NON-TURBO MODEL 1. Before assembly, lubricate the following points with a coat of grease. • Contact surface of...

Transmission/Transaxle • Clutch System • Release Bearing and Lever • Installation 2009 Subaru Forester CLUTCH SYSTEM > Release Bearing and Lever INSTALLATION NOTE: Apply the specified grease to lubricate the following points before installation. • Contact surface of lever...

Transmission/Transaxle • Clutch System • Release Bearing and Lever • Installation 2008 Subaru Forester CLUTCH SYSTEM > Release Bearing and Lever INSTALLATION 1. Lubricate the following points with the specified grease prior to assembly. • Contact surface of release lever and...

Transmission/Transaxle • Clutch System • Release Bearing and Lever • Inspection 2005 Subaru Forester CLUTCH SYSTEM > Release Bearing and Lever INSPECTION 1. RELEASE BEARING CAUTION: Since this bearing is grease sealed and is of a non-lubrication type, do not wash with...

Transmission/Transaxle • Clutch System • Operating Cylinder • Removal 2005 Subaru Forester CLUTCH SYSTEM > Operating Cylinder REMOVAL 1. Remove the air cleaner case an d air intake duct (Non-turbo model). INTAKE (INDUCTION)(H4SO) > Air Cleaner Case > REMOVAL...

Transmission/Transaxle • Clutch System • Operating Cylinder • Removal 2015 Subaru Forester CLUTCH SYSTEM > Operating Cylinder REMOVAL CAUTION: Clutch fluid spilled on the vehicle body will harm the paint surface; wash it off with water and wipe clean quickly if...

Transmission/Transaxle • Clutch System • Operating Cylinder • Removal 2013 Subaru Forester CLUTCH SYSTEM > Operating Cylinder REMOVAL 1. Remove the air intake boot assembly. INTAKE (INDUCTION)(H4DO) > Air Intake Boot > REMOVAL 2. Disconnect the clutch hose from...

Transmission/Transaxle • Clutch System • Operating Cylinder • Removal 2008 Subaru Forester CLUTCH SYSTEM > Operating Cylinder REMOVAL 1. Remove the air intake chamber. (Non-turbo model) INTAKE (INDUCTION)(H4SO) > Air Intake Chamber > REMOVAL 2. Remove the...

Transmission/Transaxle • Clutch System • Operating Cylinder • Installation 2008 Subaru Forester CLUTCH SYSTEM > Operating Cylinder INSTALLATION 1. Apply grease (KOPR-KOTE: Part No. 003603001) to the contact point of the release lever and the operating cylinder. 2....

Transmission/Transaxle • Clutch System • Operating Cylinder • Installation 2005 Subaru Forester CLUTCH SYSTEM > Operating Cylinder INSTALLATION 1. Apply grease to the contact point of the release lever and operating cylinder. 2. Install in the reverse order of removal....

Transmission/Transaxle • Clutch System • Operating Cylinder • Installation 2013 Subaru Forester CLUTCH SYSTEM > Operating Cylinder INSTALLATION 1. Install in the reverse order of removal. NOTE: • Before installing the operating cylinder, apply grease to the contact...

Transmission/Transaxle • Clutch System • Operating Cylinder • Disassembly 2007 Subaru Forester CLUTCH SYSTEM > Operating Cylinder DISASSEMBLY 1. Remove the boot and push rod. 2. Blow in compressed air from the clutch hose attachment hole. NOTE: To prevent the...

Transmission/Transaxle • Clutch System • Operating Cylinder • Disassembly 2013 Subaru Forester CLUTCH SYSTEM > Operating Cylinder DISASSEMBLY 1. Remove the boots and push rod assembly. cl 2. Apply compressed air through clutch hose attaching port. NOTE: Face the...

Transmission/Transaxle • Clutch System • Operating Cylinder • Assembly 2008 Subaru Forester CLUTCH SYSTEM > Operating Cylinder ASSEMBLY NOTE: When assembling, apply operating oil on all parts while performing work. Recommended brake fluid FMVSS No. 116, new DOT3...

Transmission/Transaxle • Clutch System • Operating Cylinder • Assembly 2013 Subaru Forester CLUTCH SYSTEM > Operating Cylinder ASSEMBLY NOTE: During assembly, apply hydraulic oil to all parts. Recommended clutch fluid: New FMVSS No. 116 DOT3 or DOT4 1. Install...

Transmission/Transaxle • Clutch System • Master Cylinder • Removal 2015 Subaru Forester CLUTCH SYSTEM > Master Cylinder REMOVAL CAUTION: Be careful not to spill the brake fluid. Brake fluid spilled on the vehicle body will harm the paint surface; wash it off...

Transmission/Transaxle • Clutch System • Master Cylinder • Removal 2005 Subaru Forester CLUTCH SYSTEM > Master Cylinder REMOVAL 1. Thoroughly drain the brake fluid from reservoir tank. 2. Remove the snap pin, clevis pin and separate the push rod of master...

Transmission/Transaxle • Clutch System • Master Cylinder • Removal 2013 Subaru Forester CLUTCH SYSTEM > Master Cylinder REMOVAL 1. Thoroughly drain the clutch fluid from the reservoir tank. 2. Remove the snap pin and clevis pin, and then separate the push rod...

Transmission/Transaxle • Clutch System • Master Cylinder • Installation 2005 Subaru Forester CLUTCH SYSTEM > Master Cylinder INSTALLATION 1. Install the master cylinder to body, and install the clutch pipe to master cylinder. NOTE: Check that the pipe is routed...

Transmission/Transaxle • Clutch System • Master Cylinder • Inspection 2006 Subaru Forester CLUTCH SYSTEM > Master Cylinder INSPECTION If any damage, deformation, wear, swelling, rust or other faults are found on the cylinder, piston, push rod, fluid reservoir,...

Transmission/Transaxle • Clutch System • Master Cylinder • Disassembly 2015 Subaru Forester CLUTCH SYSTEM > Master Cylinder DISASSEMBLY 1. Remove the straight pin and nipple. (A) Nipple (B) Straight pin 2. Remove the oil seal. (A) Oil...

Transmission/Transaxle • Clutch System • Master Cylinder • Assembly 2013 Subaru Forester CLUTCH SYSTEM > Master Cylinder ASSEMBLY 1. Apply a coat of grease to the contact surfaces of the push rod and piston before installation. Grease: SILICONE GREASE G-40M...

Transmission/Transaxle • Clutch System • Master Cylinder • Assembly 2005 Subaru Forester CLUTCH SYSTEM > Master Cylinder ASSEMBLY 1. Install the clutch damper. 2. Apply a coat of grease to the contacting surfaces of the push rod and piston before installation....

Transmission/Transaxle • Clutch System • General Description • Preparation Tool 2013 Subaru Forester CLUTCH SYSTEM > General Description PREPARATION TOOL 1. SPECIAL TOOL ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 498497100 CRANKSHAFT STOPPER...

Transmission/Transaxle • Clutch System • Flywheel • Removal 2015 Subaru Forester CLUTCH SYSTEM > Flywheel REMOVAL 1. Remove the transmission assembly. MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Manual Transmission Assembly > REMOVAL 2. Remove the clutch...

Transmission/Transaxle • Clutch System • Flywheel • Removal 2009 Subaru Forester CLUTCH SYSTEM > Flywheel REMOVAL 1. Remove the transmission assembly. MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Manual Transmission Assembly > REMOVAL 2. Remove the...

Transmission/Transaxle • Clutch System • Flywheel • Installation 2013 Subaru Forester CLUTCH SYSTEM > Flywheel INSTALLATION 1. Temporarily tighten the crankshaft position sensor plate and flywheel. NOTE: Align the knock pin hole of the crankshaft position...

Transmission/Transaxle • Clutch System • Flywheel • Installation 2010 Subaru Forester CLUTCH SYSTEM > Flywheel INSTALLATION 1. Temporarily tighten the flywheel and attach the ST. ST    498497100 CRANKSHAFT STOPPER 2. Tighten the flywheel mounting...

Transmission/Transaxle • Clutch System • Flywheel • Installation 2009 Subaru Forester CLUTCH SYSTEM > Flywheel INSTALLATION 1. Install the flywheel and ST. ST    498497100 CRANKSHAFT STOPPER 2. Tighten the flywheel mounting bolts to the specified...

Transmission/Transaxle • Clutch System • Flywheel • Inspection 2013 Subaru Forester CLUTCH SYSTEM > Flywheel INSPECTION CAUTION: Because the center bearing is grease-sealed and is a non-lubrication type, do not wash with gasoline or solvents. 1. If there...

Transmission/Transaxle • Clutch System • Flywheel • Inspection 2011 Subaru Forester CLUTCH SYSTEM > Flywheel INSPECTION CAUTION: Because this bearing is grease-sealed and is a non-lubrication type, do not wash with gasoline or solvents. 1. If there is...

Transmission/Transaxle • Clutch System • Flywheel • Inspection 2005 Subaru Forester CLUTCH SYSTEM > Flywheel INSPECTION CAUTION: Since this bearing is grease sealed and is of a non-lubrication type, do not wash with gasoline or any solvent. 1. Damage of...

Transmission/Transaxle • Clutch System • Clutch Switch • Installation 2013 Subaru Forester CLUTCH SYSTEM > Clutch Switch INSTALLATION 1. CLUTCH SWITCH 1. Move the clevis pin of push rod to left and right, retain it at the position where it moves smoothly, and...

Transmission/Transaxle • Clutch System • Clutch Switch • Installation 2005 Subaru Forester CLUTCH SYSTEM > Clutch Switch INSTALLATION 1. CLUTCH SWITCH (MODEL WITH CRUISE CONTROL) 1. Install the clutch switch and clutch pedal stopper so that the gap between them is...

Transmission/Transaxle • Clutch System • Clutch Switch • Installation 2010 Subaru Forester CLUTCH SYSTEM > Clutch Switch INSTALLATION 1. CLUTCH SWITCH (CRUISE CONTROL) 1. Move the clevis pin of push rod to left and right, retain it at the position where it moves...

Transmission/Transaxle • Clutch System • Clutch Switch • Installation 2008 Subaru Forester CLUTCH SYSTEM > Clutch Switch INSTALLATION 1. CLUTCH SWITCH 1. Install so that the gap between the clutch switch and clutch pedal stopper is 0 mm (0 in). Tightening torque:...

Transmission/Transaxle • Clutch System • Clutch Switch • Inspection 2013 Subaru Forester CLUTCH SYSTEM > Clutch Switch INSPECTION 1. CLUTCH START SWITCH 1. Perform the following inspections. If the clutch start switch does not operate normally, adjust the...

Transmission/Transaxle • Clutch System • Clutch Switch • Inspection 2010 Subaru Forester CLUTCH SYSTEM > Clutch Switch INSPECTION 1. If the clutch switch (cruise control) does not operate properly (or if it does not stop at the specified position), replace it...

Transmission/Transaxle • Clutch System • Clutch Switch • Inspection 2008 Subaru Forester CLUTCH SYSTEM > Clutch Switch INSPECTION 1. Make sure that engine does not start with clutch pedal not depressed. Inspect the adjustment of clutch switch and check the clutch...

Transmission/Transaxle • Clutch System • Clutch Switch • Inspection 2005 Subaru Forester CLUTCH SYSTEM > Clutch Switch INSPECTION 1. Confirm that the engine does not start when the clutch pedal is released. If the engine starts, adjust the clutch switch and...

Transmission/Transaxle • Clutch System • Clutch Switch • Adjustment 2013 Subaru Forester CLUTCH SYSTEM > Clutch Switch ADJUSTMENT 1. Loosen the lock nut of the clutch start switch. (A) Lock nut (B) Clutch start switch 2. Fully depress the...

Transmission/Transaxle • Clutch System • Clutch Switch • Adjustment 2005 Subaru Forester CLUTCH SYSTEM > Clutch Switch ADJUSTMENT 1. Loosen the clutch switch mounting lock nut (Model with starter interlock). (A) Lock nut (B) Clutch switch (Model...

Transmission/Transaxle • Clutch System • Clutch Switch • Adjustment 2011 Subaru Forester CLUTCH SYSTEM > Clutch Switch ADJUSTMENT 1. Loosen the lock nut of clutch switch (clutch start). (A) Lock nut (B) Clutch switch (clutch start) 2. Fully...

Transmission/Transaxle • Clutch System • Clutch Pipe and Hose • Removal 2008 Subaru Forester CLUTCH SYSTEM > Clutch Pipe and Hose REMOVAL 1. Remove the air cleaner chamber and the air intake duct. (Non-turbo model) INTAKE (INDUCTION)(H4SO) > Air Intake Chamber >...

Transmission/Transaxle • Clutch System • Clutch Pipe and Hose • Removal 2015 Subaru Forester CLUTCH SYSTEM > Clutch Pipe and Hose REMOVAL 1. Remove the clip (A) from the air intake boot. 2. Loosen the clamp (B) connecting the air intake boot and air cleaner case...

Transmission/Transaxle • Clutch System • Clutch Pipe and Hose • Removal 2005 Subaru Forester CLUTCH SYSTEM > Clutch Pipe and Hose REMOVAL 1. Remove the air intake chamber and air intake duct. (Non-turbo model) INTAKE (INDUCTION)(H4SO) > Air Intake Chamber > REMOVAL...

Transmission/Transaxle • Clutch System • Clutch Pipe and Hose • Installation 2013 Subaru Forester CLUTCH SYSTEM > Clutch Pipe and Hose INSTALLATION Install in the reverse order of removal. NOTE: Bleed air from the clutch fluid. CLUTCH SYSTEM > Clutch Fluid Air Bleeding...

Transmission/Transaxle • Clutch System • Clutch Pedal • Removal 2013 Subaru Forester CLUTCH SYSTEM > Clutch Pedal REMOVAL 1. Disconnect the ground cable from battery. 2. Remove the steering column. POWER ASSISTED SYSTEM (POWER STEERING) > Steering Column >...

Transmission/Transaxle • Clutch System • Clutch Pedal • Removal 2008 Subaru Forester CLUTCH SYSTEM > Clutch Pedal REMOVAL 1. Remove the steering column. POWER ASSISTED SYSTEM (POWER STEERING) > Tilt Steering Column > REMOVAL 2. Disconnect the connector from...

Transmission/Transaxle • Clutch System • Clutch Pedal • Inspection 2013 Subaru Forester CLUTCH SYSTEM > Clutch Pedal INSPECTION Move the clutch pedal in the lateral direction with a force of approximately 10 N (1 kgf, 2 lbf) to check that the clutch pedal...

Transmission/Transaxle • Clutch System • Clutch Pedal • Inspection 2009 Subaru Forester CLUTCH SYSTEM > Clutch Pedal INSPECTION Move the clutch pedal pads in the lateral direction with a force of approximately 10 N (1 kgf, 2 lbf) to check that the clutch pedal...

Transmission/Transaxle • Clutch System • Clutch Pedal • Inspection 2005 Subaru Forester CLUTCH SYSTEM > Clutch Pedal INSPECTION 1. CLUTCH PEDAL Move the clutch pedal pads in the lateral direction with a force of approx. 10 N (1 kgf, 2 lb) to ensure pedal...

Transmission/Transaxle • Clutch System • Clutch Pedal • Disassembly 2015 Subaru Forester CLUTCH SYSTEM > Clutch Pedal DISASSEMBLY 1. Remove the clutch switches. 2. Remove the clip, assist spring, rod and bushing. cl (A) Clip (B) Assist spring...

Transmission/Transaxle • Clutch System • Clutch Pedal • Disassembly 2009 Subaru Forester CLUTCH SYSTEM > Clutch Pedal DISASSEMBLY 1. Remove the clip, assist spring, rod and bushing. cl (A) Clip (B) Assist spring (C) Assist rod (D)...

Transmission/Transaxle • Clutch System • Clutch Pedal • Disassembly 2005 Subaru Forester CLUTCH SYSTEM > Clutch Pedal DISASSEMBLY 1. Remove the clips, assist spring, rod and bushing. (A) Clip (B) Assist spring (C) Assist rod (D)...

Transmission/Transaxle • Clutch System • Clutch Pedal • Adjustment 2005 Subaru Forester CLUTCH SYSTEM > Clutch Pedal ADJUSTMENT 1. Measure the full stroke amount of clutch pedal. NOTE: • Measure the length between seat cushion front end and center portion of...

Transmission/Transaxle • Clutch System • Clutch Pedal • Adjustment 2013 Subaru Forester CLUTCH SYSTEM > Clutch Pedal ADJUSTMENT 1. If the full stroke of the clutch pedal is not within the specified value, loosen the lock nuts of the clutch switch and adjust the...

Transmission/Transaxle • Clutch System • Clutch Pedal • Adjustment 2009 Subaru Forester CLUTCH SYSTEM > Clutch Pedal ADJUSTMENT 1. Turn the lock nut until the full stroke of clutch pedal becomes within the specification. CAUTION: When adjusting the full stroke...

Transmission/Transaxle • Clutch System • Clutch Fluid • Replacement 2015 Subaru Forester CLUTCH SYSTEM > Clutch Fluid REPLACEMENT CAUTION: • Be careful not to spill the brake fluid. Brake fluid spilled on the vehicle body will harm the paint surface; wash it...

Transmission/Transaxle • Clutch System • Clutch Fluid • Inspection 2013 Subaru Forester CLUTCH SYSTEM > Clutch Fluid INSPECTION 1. Park the vehicle on a level surface. 2. Check the clutch fluid level using the scale on the outside of the reservoir tank. If the...

Transmission/Transaxle • Clutch System • Clutch Fluid • Inspection 2015 Subaru Forester CLUTCH SYSTEM > Clutch Fluid INSPECTION CAUTION: Be careful not to spill the brake fluid. Brake fluid spilled on the vehicle body will harm the paint surface; wash it off...

Transmission/Transaxle • Clutch System • Clutch Fluid Air Bleeding • Procedure 2015 Subaru Forester CLUTCH SYSTEM > Clutch Fluid Air Bleeding PROCEDURE CAUTION: Be careful not to spill the brake fluid. Brake fluid spilled on the vehicle body will harm the paint surface;...

Transmission/Transaxle • Clutch System • Clutch Fluid Air Bleeding • Procedure 2013 Subaru Forester CLUTCH SYSTEM > Clutch Fluid Air Bleeding PROCEDURE NOTE: Bleed air from the oil line with help of a co-worker. 1. Remove the air intake boot assembly. INTAKE...

Transmission/Transaxle • Clutch System • Clutch Fluid Air Bleeding • Procedure 2005 Subaru Forester CLUTCH SYSTEM > Clutch Fluid Air Bleeding PROCEDURE 1. NON-TURBO MODEL NOTE: Bleed air from the oil line with help of co-worker. 1. Remove the air cleaner case and air...

Transmission/Transaxle • Clutch System • Clutch Disc and Cover • Removal 2008 Subaru Forester CLUTCH SYSTEM > Clutch Disc and Cover REMOVAL 1. Remove the transmission assembly from the vehicle body. MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Manual Transmission...

Transmission/Transaxle • Clutch System • Clutch Disc and Cover • Installation 2005 Subaru Forester CLUTCH SYSTEM > Clutch Disc and Cover INSTALLATION 1. Insert the ST into clutch disc and install them on the flywheel by inserting the ST end into pilot bearing. NOTE: When...

Transmission/Transaxle • Clutch System • Clutch Disc and Cover • Inspection 2006 Subaru Forester CLUTCH SYSTEM > Clutch Disc and Cover INSPECTION 1. CLUTCH DISC 1. Facing wear: Measure the depth of the rivet head from the surface of facing. Replace if the facings are...

Transmission/Transaxle • Automatic Transmission(4AT) • Transmission Mounting System • Removal 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transmission Mounting System REMOVAL 1. PITCHING STOPPER 1. Disconnect the ground cable from battery. 2. Remove the air intake boot assembly....

Transmission/Transaxle • Automatic Transmission(4AT) • Transmission Mounting System • Installation 2007 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transmission Mounting System INSTALLATION 1. PITCHING STOPPER 1. Attach the pitching stopper. Tightening torque: T1: 50 N·m (5.1 kgf-m, 37...

Transmission/Transaxle • Automatic Transmission(4AT) • Transmission Control Module (TCM) • Removal 2005 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transmission Control Module (TCM) REMOVAL 1. Disconnect the ground cable from battery. 2. Remove the lower cover and then disconnect the...

Transmission/Transaxle • Automatic Transmission(4AT) • Transmission Control Module (TCM) • Installation 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transmission Control Module (TCM) INSTALLATION 1. Install the TCM to the bracket. CAUTION: To avoid the damage to bracket and TCM, do not...

Transmission/Transaxle • Automatic Transmission(4AT) • Transmission Control Device • Removal 2005 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transmission Control Device REMOVAL 1. Remove the transmission assembly from the vehicle. AUTOMATIC TRANSMISSION(4AT) > Automatic Transmission...

Transmission/Transaxle • Automatic Transmission(4AT) • Transmission Control Device • Installation 2005 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transmission Control Device INSTALLATION 1. Install detention spring to transmission case. Tightening torque: 6 N·m (0.6 kgf-m, 4.4 ft-lb)...

Transmission/Transaxle • Automatic Transmission(4AT) • Transfer Clutch Pressure Test • Inspection 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transfer Clutch Pressure Test INSPECTION Check the transfer clutch pressure in accordance with the following chart in the same manner as for...

Transmission/Transaxle • Automatic Transmission(4AT) • Transfer Clutch • Installation 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transfer Clutch INSTALLATION 1. Select the thrust needle bearing. AUTOMATIC TRANSMISSION(4AT) > Transfer Clutch > ADJUSTMENT 2. Install the...

Transmission/Transaxle • Automatic Transmission(4AT) • Transfer Clutch • Inspection 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transfer Clutch INSPECTION • Inspect the drive plate facing for wear and damage. • Make sure the snap ring is not worn and the return spring...

Transmission/Transaxle • Automatic Transmission(4AT) • Transfer Clutch • Inspection 2005 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transfer Clutch INSPECTION • Check the drive plate facing for wear and damage. • Check the snap ring for wear, return spring for permanent...

Transmission/Transaxle • Automatic Transmission(4AT) • Transfer Clutch • Disassembly 2009 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transfer Clutch DISASSEMBLY 1. Remove the seal ring. (A) Seal ring (B) Rear drive shaft 2. Remove the ball bearing using...

Transmission/Transaxle • Automatic Transmission(4AT) • Transfer Clutch • Assembly 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transfer Clutch ASSEMBLY 1. Attach the transfer clutch piston to the rear drive shaft. (A) Transfer clutch piston (B) Rear...

Transmission/Transaxle • Automatic Transmission(4AT) • Transfer Clutch • Assembly 2009 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transfer Clutch ASSEMBLY 1. Install the transfer clutch piston. (A) Transfer clutch piston (B) Rear drive shaft 2. Install...

Transmission/Transaxle • Automatic Transmission(4AT) • Transfer Clutch • Adjustment 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transfer Clutch ADJUSTMENT 1. Using the ST, measure the distance “A” from the end face of ST to the rear drive shaft. ST    398643600 GAUGE...

Transmission/Transaxle • Automatic Transmission(4AT) • Transfer Clutch • Adjustment 2005 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transfer Clutch ADJUSTMENT 1. MPT MODEL 1. Measure distance “A” from end of extension case and rear drive shaft with ST. ST    398643600...

Transmission/Transaxle • Automatic Transmission(4AT) • Transfer Clutch • Adjustment 2011 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transfer Clutch ADJUSTMENT 1. Measure the distance “A” from the end of ST to the rear drive shaft using the ST. ST    398643600 GAUGE...

Transmission/Transaxle • Automatic Transmission(4AT) • Transfer Clutch • Adjustment 2008 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Transfer Clutch ADJUSTMENT 1. MP-T MODEL 1. Measure the distance “A” from the end of ST to the rear drive shaft using ST. ST    398643600...

Transmission/Transaxle • Automatic Transmission(4AT) • Torque Converter Clutch Assembly • Removal 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Torque Converter Clutch Assembly REMOVAL 1. Remove the transmission assembly from the vehicle. AUTOMATIC TRANSMISSION(4AT) > Automatic...

Transmission/Transaxle • Automatic Transmission(4AT) • Torque Converter Clutch Assembly • Installation 2005 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Torque Converter Clutch Assembly INSTALLATION 1. Install the clip to converter case. 2. Install the oil pump shaft to the torque converter...

Transmission/Transaxle • Automatic Transmission(4AT) • Reduction Driven Gear • Removal 2006 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Reduction Driven Gear REMOVAL 1. MPT MODEL 1. Remove the transmission assembly from vehicle body. AUTOMATIC TRANSMISSION(4AT) > Automatic...

Transmission/Transaxle • Automatic Transmission(4AT) • Reduction Driven Gear • Removal 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Reduction Driven Gear REMOVAL 1. Remove the transmission assembly from the vehicle. AUTOMATIC TRANSMISSION(4AT) > Automatic Transmission...

Transmission/Transaxle • Automatic Transmission(4AT) • Reduction Driven Gear • Removal 2008 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Reduction Driven Gear REMOVAL 1. MP-T MODEL 1. Remove the transmission assembly from vehicle body. AUTOMATIC TRANSMISSION(4AT) > Automatic...

Transmission/Transaxle • Automatic Transmission(4AT) • Reduction Driven Gear • Installation 2008 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Reduction Driven Gear INSTALLATION 1. MP-T MODEL 1. Set the select lever to “P” range. 2. Using a plastic hammer, install the reduction driven...

Transmission/Transaxle • Automatic Transmission(4AT) • Reduction Driven Gear • Installation 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Reduction Driven Gear INSTALLATION 1. Set the range select lever to the “P” range. 2. Using a plastic hammer, install the reduction driven gear...

Transmission/Transaxle • Automatic Transmission(4AT) • Reduction Driven Gear • Disassembly 2005 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Reduction Driven Gear DISASSEMBLY 1. Remove snap ring from reduction driven gear. (A) Snap ring 2. Using ST, remove ball bearing...

Transmission/Transaxle • Automatic Transmission(4AT) • Reduction Driven Gear • Assembly 2008 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Reduction Driven Gear ASSEMBLY 1. Install the new ball bearing to reduction driven gear using press. (A) Ball bearing 2. Install...

Transmission/Transaxle • Automatic Transmission(4AT) • Reduction Driven Gear • Assembly 2005 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Reduction Driven Gear ASSEMBLY 1. Using a press, install a new ball bearing to reduction driven gear. (A) Ball bearing 2. Install...

Transmission/Transaxle • Automatic Transmission(4AT) • Reduction Drive Gear • Removal 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Reduction Drive Gear REMOVAL 1. Remove the transmission assembly from the vehicle. AUTOMATIC TRANSMISSION(4AT) > Automatic Transmission Assembly...

Transmission/Transaxle • Automatic Transmission(4AT) • Reduction Drive Gear • Installation 2005 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Reduction Drive Gear INSTALLATION 1. Install the reduction drive gear assembly. NOTE: Insert it fully into position until the bearing shoulder...

Transmission/Transaxle • Automatic Transmission(4AT) • Reduction Drive Gear • Disassembly 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Reduction Drive Gear DISASSEMBLY 1. Remove the seal ring from the reduction drive shaft. (A) Seal ring (B) Reduction drive...

Transmission/Transaxle • Automatic Transmission(4AT) • Reduction Drive Gear • Disassembly 2009 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Reduction Drive Gear DISASSEMBLY 1. Take out the seal ring. (A) Seal ring (B) Reduction drive shaft 2. Remove the ball...

Transmission/Transaxle • Automatic Transmission(4AT) • Reduction Drive Gear • Assembly 2009 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Reduction Drive Gear ASSEMBLY 1. Press-fit the reduction drive gear to shaft. 2. Press-fit the new ball bearing into reduction drive gear. 3....

Transmission/Transaxle • Automatic Transmission(4AT) • Rear Vehicle Speed Sensor • Removal 2005 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Rear Vehicle Speed Sensor REMOVAL 1. Set the vehicle on a lift. 2. Disconnect the ground cable from battery. 3. Lift up the vehicle. 4....

Transmission/Transaxle • Automatic Transmission(4AT) • Rear Drive Shaft • Removal 2005 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Rear Drive Shaft REMOVAL 1. Remove the transmission assembly from the vehicle. AUTOMATIC TRANSMISSION(4AT) > Automatic Transmission Assembly >...

Transmission/Transaxle • Automatic Transmission(4AT) • Rear Drive Shaft • Disassembly 2008 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Rear Drive Shaft DISASSEMBLY 1. Remove the revolution gear using a press. (A) Revolution gear 2. Remove the front and rear side...

Transmission/Transaxle • Automatic Transmission(4AT) • Rear Drive Shaft • Disassembly 2007 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Rear Drive Shaft DISASSEMBLY 1. Using a press, remove the revolution gear. (A) Revolution gear 2. Using a press, remove the front...

Transmission/Transaxle • Automatic Transmission(4AT) • Rear Drive Shaft • Assembly 2008 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Rear Drive Shaft ASSEMBLY Assemble in the reverse order of disassembly. NOTE: • Use new ball bearings and revolution gear. • Make sure the...

Transmission/Transaxle • Automatic Transmission(4AT) • Rear Drive Shaft • Assembly 2005 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Rear Drive Shaft ASSEMBLY Assembly is in the reverse order of disassembly. NOTE: • Be sure to use a new ball bearings and revolution gear. •...

Transmission/Transaxle • Automatic Transmission(4AT) • Parking Pawl • Removal 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Parking Pawl REMOVAL 1. Remove the transmission assembly from the vehicle. AUTOMATIC TRANSMISSION(4AT) > Automatic Transmission Assembly >...

Transmission/Transaxle • Automatic Transmission(4AT) • Parking Pawl • Installation 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Parking Pawl INSTALLATION 1. Install the parking pawl, return spring and shaft. (A) Return spring (B) Parking pawl 2....

Transmission/Transaxle • Automatic Transmission(4AT) • Oil Pump Housing • Removal 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Oil Pump Housing REMOVAL 1. Remove the transmission assembly from the vehicle. AUTOMATIC TRANSMISSION(4AT) > Automatic Transmission Assembly >...

Transmission/Transaxle • Automatic Transmission(4AT) • Oil Pump Housing • Installation 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Oil Pump Housing INSTALLATION 1. Secure the oil pump housing with two nuts and a bolt. NOTE: Use a new gasket. Tightening torque: 42 N·m...

Transmission/Transaxle • Automatic Transmission(4AT) • Oil Pump Housing • Inspection 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Oil Pump Housing INSPECTION 1. Check the seal ring and oil seal for breaks and damage. 2. Check other parts for dents or faults. 3. Oil pump...

Transmission/Transaxle • Automatic Transmission(4AT) • Oil Pump Housing • Inspection 2005 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Oil Pump Housing INSPECTION 1. Check seal ring and O-ring oil seal for breaks or damage. 2. Check other parts for dents or abnormalities. 3....

Transmission/Transaxle • Automatic Transmission(4AT) • Oil Pump Housing • Disassembly 2005 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Oil Pump Housing DISASSEMBLY 1. OIL PUMP COVER 1. Remove four seal rings. (A) Seal rings 2. Remove the securing bolts, and then...

Transmission/Transaxle • Automatic Transmission(4AT) • Oil Pump Housing • Assembly 2005 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Oil Pump Housing ASSEMBLY 1. OIL PUMP COVER 1. Install oil pump rotor assembly to oil pump housing. (A) Oil pump inner rotor (B)...

Transmission/Transaxle • Automatic Transmission(4AT) • Oil Pump Housing • Adjustment 2013 Subaru Forester AUTOMATIC TRANSMISSION(4AT) > Oil Pump Housing ADJUSTMENT 1. Using the ST, measure the length “L”, from the mating surface of the transmission case to the recessed portion of...