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Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transmission CASE • Installation 2008 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Case INSTALLATION 1. Wipe off grease, oil and dust on the mating surfaces of transmission cases with a cleaning...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Drive Gear • Installation 2008 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive Gear INSTALLATION 1. Attach the transfer drive gear. Tightening torque: 26 N·m (2.7 kgf-m, 19.2 ft-lb) 2....

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer CASE and Extension CASE Assembly • Assembly 2008 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case Assembly ASSEMBLY 1. EXTENSION CASE 1. Install the new oil seal to the extension case using ST....

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Speedometer Gear • Removal 2008 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Speedometer Gear REMOVAL 1. Remove the manual transmission assembly from the vehicle. MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) >...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Idler Gear • Inspection 2008 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Idler Gear INSPECTION 1. Move the reverse shifter rod toward the reverse side. Check and adjust clearance between the...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Check Sleeve • Disassembly 2010 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Check Sleeve DISASSEMBLY 1. Cover the reverse check sleeve with a rag, and remove the snap ring using a screwdriver....

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Check Sleeve • Assembly 2008 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Check Sleeve ASSEMBLY 1. Install the return spring (1st ? 2nd), return spring cap, reverse accent shaft, reverse check...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Front Differential Assembly • Inspection 2008 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly INSPECTION Repair or replace the differential gear in the following cases. • When the hypoid drive...

Transmission/Transaxle • Control Systems • Select Lever • Installation 2008 Subaru Forester CONTROL SYSTEMS > Select Lever INSTALLATION 1. Mount the select lever onto the vehicle body. 2. Tighten the four bolts at the prescribed torque, then connect the connector....

Transmission/Transaxle • Control Systems • Select Lever • Disassembly 2008 Subaru Forester CONTROL SYSTEMS > Select Lever DISASSEMBLY 1. Remove the packing. 2. Remove the grip. 3. Remove the indicator light, and then remove the indicator cover. NOTE: Be careful...

Transmission/Transaxle • Control Systems • Select Cable • Adjustment 2008 Subaru Forester CONTROL SYSTEMS > Select Cable ADJUSTMENT 1. Set the vehicle on a lift. 2. Set the select lever to “N” range. 3. Lift up the vehicle. 4. Remove the rear exhaust pipe and...

Transmission/Transaxle • Control Systems • AT Shift Lock Solenoid and “p” Range Switch • Removal 2009 Subaru Forester CONTROL SYSTEMS > AT Shift Lock Solenoid and “P” Range Switch REMOVAL 1. Remove the grip. 2. Remove the hand brake boot cover. 3. Remove the console front panel. (A)...

Transmission/Transaxle • Clutch System • Release Bearing and Lever • Installation 2009 Subaru Forester CLUTCH SYSTEM > Release Bearing and Lever INSTALLATION NOTE: Apply the specified grease to lubricate the following points before installation. • Contact surface of lever...

Transmission/Transaxle • Clutch System • Release Bearing and Lever • Installation 2008 Subaru Forester CLUTCH SYSTEM > Release Bearing and Lever INSTALLATION 1. Lubricate the following points with the specified grease prior to assembly. • Contact surface of release lever and...

Transmission/Transaxle • Clutch System • Operating Cylinder • Removal 2008 Subaru Forester CLUTCH SYSTEM > Operating Cylinder REMOVAL 1. Remove the air intake chamber. (Non-turbo model) INTAKE (INDUCTION)(H4SO) > Air Intake Chamber > REMOVAL 2. Remove the...

Transmission/Transaxle • Clutch System • Operating Cylinder • Installation 2008 Subaru Forester CLUTCH SYSTEM > Operating Cylinder INSTALLATION 1. Apply grease (KOPR-KOTE: Part No. 003603001) to the contact point of the release lever and the operating cylinder. 2....

Transmission/Transaxle • Clutch System • Operating Cylinder • Assembly 2008 Subaru Forester CLUTCH SYSTEM > Operating Cylinder ASSEMBLY NOTE: When assembling, apply operating oil on all parts while performing work. Recommended brake fluid FMVSS No. 116, new DOT3...

Transmission/Transaxle • Clutch System • Flywheel • Removal 2009 Subaru Forester CLUTCH SYSTEM > Flywheel REMOVAL 1. Remove the transmission assembly. MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Manual Transmission Assembly > REMOVAL 2. Remove the...

Transmission/Transaxle • Clutch System • Flywheel • Installation 2010 Subaru Forester CLUTCH SYSTEM > Flywheel INSTALLATION 1. Temporarily tighten the flywheel and attach the ST. ST    498497100 CRANKSHAFT STOPPER 2. Tighten the flywheel mounting...

Transmission/Transaxle • Clutch System • Flywheel • Installation 2009 Subaru Forester CLUTCH SYSTEM > Flywheel INSTALLATION 1. Install the flywheel and ST. ST    498497100 CRANKSHAFT STOPPER 2. Tighten the flywheel mounting bolts to the specified...

Transmission/Transaxle • Clutch System • Clutch Switch • Installation 2010 Subaru Forester CLUTCH SYSTEM > Clutch Switch INSTALLATION 1. CLUTCH SWITCH (CRUISE CONTROL) 1. Move the clevis pin of push rod to left and right, retain it at the position where it moves...

Transmission/Transaxle • Clutch System • Clutch Switch • Installation 2008 Subaru Forester CLUTCH SYSTEM > Clutch Switch INSTALLATION 1. CLUTCH SWITCH 1. Install so that the gap between the clutch switch and clutch pedal stopper is 0 mm (0 in). Tightening torque:...

Transmission/Transaxle • Clutch System • Clutch Switch • Inspection 2010 Subaru Forester CLUTCH SYSTEM > Clutch Switch INSPECTION 1. If the clutch switch (cruise control) does not operate properly (or if it does not stop at the specified position), replace it...

Transmission/Transaxle • Clutch System • Clutch Switch • Inspection 2008 Subaru Forester CLUTCH SYSTEM > Clutch Switch INSPECTION 1. Make sure that engine does not start with clutch pedal not depressed. Inspect the adjustment of clutch switch and check the clutch...
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