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Transmission/Transaxle • Manual Transmission and Differential(5MT) • Vehicle Speed Sensor • Removal 2006 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Vehicle Speed Sensor REMOVAL 1. Disconnect the ground cable from battery. 2. Lift-up the vehicle. 3. Remove the front, center,...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transmission Mounting System • Installation 2006 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Mounting System INSTALLATION 1. PITCHING STOPPER 1. Attach the pitching stopper. Tightening torque: T1: 50 N·m...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transmission Gear Oil • Replacement 2006 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Gear Oil REPLACEMENT 1. Pull out oil level gauge. 2. Lift-up the vehicle. 3. Drain transmission gear oil...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Driven Gear • Installation 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven Gear INSTALLATION 1. Install the bearing outer race to extension case and transfer case. (A) Bearing...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Transfer Driven Gear • Assembly 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven Gear ASSEMBLY 1. Using the ST, install the roller bearing (extension case side). ST1    398177700 INSTALLER...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Switches and Harness • Removal 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Switches and Harness REMOVAL 1. BACK-UP LIGHT AND NEUTRAL POSITION SWITCH 1. Disconnect the ground cable from battery. 2. Remove...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Speedometer Gear • Installation 2007 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Speedometer Gear INSTALLATION 1. Install the washer and speedometer shaft, and press fit a new oil seal with ST. ST...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Shifter Fork and Rod • Installation 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Shifter Fork and Rod INSTALLATION 1. Apply grease to plunger. ST    399411700 ACCENT BALL INSTALLER 2. Install the reverse...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Reverse Idler Gear • Installation 2007 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Idler Gear INSTALLATION 1. Install the reverse shifter lever, reverse idler gear and reverse idler gear shaft, and secure...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Preparation for Overhaul • Procedure 2007 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Preparation for Overhaul PROCEDURE 1. Clean oil, grease, dirt and dust from the transmission. 2. Remove the drain plug to drain...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Oil Seal • Replacement 2007 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Oil Seal REPLACEMENT 1. Clean the transmission exterior. 2. Drain gear oil completely. 3. Tighten the drain plug after draining...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Manual Transmission Assembly • Removal 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Manual Transmission Assembly REMOVAL 1. Set the vehicle an a lift. 2. Disconnect the ground cable from battery. 3. Drain the...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Manual Transmission Assembly • Installation 2006 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Manual Transmission Assembly INSTALLATION 1. Replace the differential side retainer oil seal with a new one. MANUAL TRANSMISSION...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Main Shaft Assembly for Single Range • Adjustment 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Main Shaft Assembly for Single Range ADJUSTMENT Selection of main shaft rear plate: Using the ST, measure the amount (A) of ball...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Front Differential Assembly • Installation 2007 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly INSTALLATION 1. Insert the bearing outer race into the transmission case. NOTE: Apply transmission...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Front Differential Assembly • Assembly 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Front Differential Assembly ASSEMBLY 1. DIFFERENTIAL CASE ASSEMBLY 1. Install the differential bevel gear and bevel pinion...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Drive Pinion Shaft Assembly • Installation 2007 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly INSTALLATION 1. Remove the differential assembly. 2. Alignment marks/numbers on hypoid gear set: The...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Drive Pinion Shaft Assembly • Inspection 2007 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly INSPECTION Disassembled parts should be washed clean first and then inspected carefully. 1. Bearing...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Drive Pinion Shaft Assembly • Assembly 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly ASSEMBLY 1. Install the sleeve and assembly by matching alignment marks. NOTE: Use a new gear and...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Drive Pinion Shaft Assembly • Adjustment 2005 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly ADJUSTMENT 1. THRUST BEARING PRELOAD 1. After completing the preceding steps 1) through 3), select...

Transmission/Transaxle • Manual Transmission and Differential(5MT) • Center Differential • Disassembly 2007 Subaru Forester MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Center Differential DISASSEMBLY 1. Remove the ball bearing using ST. NOTE: Do not reuse the ball bearing. ST    498077300...

Transmission/Transaxle • Control Systems • Select Lever • Removal 2005 Subaru Forester CONTROL SYSTEMS > Select Lever REMOVAL 1. Set the vehicle on a lift. 2. Disconnect the ground cable from battery. 3. Move the select lever to “N” range. 4. Lift-up the...

Transmission/Transaxle • Control Systems • Select Cable • Removal 2006 Subaru Forester CONTROL SYSTEMS > Select Cable REMOVAL 1. Set the vehicle on a lift. 2. Disconnect the ground cable from battery. 3. Prior to removal, set the lever to “N” range. 4....

Transmission/Transaxle • Control Systems • Select Cable • Installation 2007 Subaru Forester CONTROL SYSTEMS > Select Cable INSTALLATION 1. Install the select cable to plate assembly. Tightening torque: 18 N·m (1.8 kgf-m, 13.0 ft-lb) 2. Install the select cable to...
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